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Pharmaceutical factory production management plan based on RFID technology
1. Overall construction principles and goals
The overall construction of the RFID production management plan follows the following principles:
· Do not change the existing business process;
· Improve existing work efficiency;
· Practical, advanced, safe and reliable;
· Realize tangible economic returns for the company;
· Provide the company with added value in addition to controlling management costs, such as improving user experience, etc.
2. Construction content
According to the current RFID product implementation experience, it is recommended to initially use passive hard anti-metal tags to manage metal baskets, and passive hard tags to manage plastic transfer baskets in the workshop:
1) Hard anti-metal tags are used to fix both sides of the metal basket;
2) The hard label is embedded in the transfer basket or attached basket;
3) Install fixed readers in each process;
4) Install a fixed reader or access door at the warehouse door;
5) Warehouse and workshop personnel are equipped with handheld QR code scanners, computers or PDAs, and barcode printers;
6) Interface development with background application system
3. All production processes based on RFID technology
4. Brief description of production process based on RFID technology
1) Raw materials out of warehouse
The raw materials enter the large iron baskets and pass through the warehouse door (fixed or access door) to bind the basic information of the raw materials. Complete the delivery.
2) Enter the processing workshop for production
After the raw materials are out of the warehouse, they are sorted to various transfer baskets and enter the processing workshop for production. Each processing procedure is equipped with fixed readers, and personnel are equipped with scanners, computers or PDAs for data association of tags and QR codes.
5.Summary of the process of entering the production line
1) Raw material information
After the large iron baskets and transfer baskets are checked into the file, the operator logs in to the system and uses the reader to issue a hard RFID management tag (reusable). The tag includes the name of the raw material, the storage time, the serial number, and the lot number. Farmer number, total batch quantity, batch basket number and other information, and then fix the label in the basket, so far the system records the label file completion.
2) Input of raw material processing process information
According to the order information, the operator sorts and checks the raw materials and loads them into the transfer baskets with RFID tags, passes through the outbound gate, uses a fixed reader to read the information on the tags, confirms the outbound and writes into the production plan, such as The delivery time, production plan number (associated with the batch number) and other relevant information, the delivery registration is completed, and the production planning link is entered.
3) Information input of production process links
The big baskets arrive at the processing workshop, and the raw materials are distributed to each transfer basket and enter the production process: cleaning process-peeling process-slicing process-drying process-grading process-packaging process. Install fixed readers in each process to read raw material information, attach codes in batches and make relevant associations. Printing and sticking the self-adhesive QR code in the grading and grading process, sampling the products, and completing the production after packaging. (The packaging process is configured with printer printing including product QR code label paper)
4) Empty basket to return to registration
The empty baskets of the production line are returned for registration and re-read through the process interval without manual data input. Work efficiency and data quality can be greatly improved.
5) Registration of scrapped transfer baskets
When the transfer basket is scrapped or damaged, the operator needs to read the RFID management tag information attached to the transfer basket, confirm the information and log in to the system to modify the status of the transfer basket.
6. Flow chart:
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