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With the promulgation and implementation of the new version of “Pharmaceutical Business Quality Management Regulations” (GSP), the pharmaceutical distribution industry has been effectively promoted and achieved rapid development. Pharmaceutical companies have increased their efforts to build modern and automated logistics centers, and introduce advanced logistics technology and equipment to improve The level of logistics and service capabilities, so as to occupy an advantage in the increasingly fierce market competition.
In order to fill the gap in the modern pharmaceutical logistics service market in western Beijing, Beijing Jiashi Jingxi Pharmaceutical Technology Co., Ltd. (hereinafter referred to as “Jiashi Jingxi”) has joined hands with the world’s leading logistics system integrator-Daifuku to establish the Jingxi area The largest and most professional modern pharmaceutical logistics center, with distribution coverage covering 30 provinces, municipalities and autonomous regions across the country, has laid a solid foundation for the expansion of third-party pharmaceutical logistics business.
Company Profile
Jiashi Jingxi was jointly initiated and established by Jiashitang Pharmaceutical Co., Ltd. and Beijing Hongrun Investment Management Company in August 2014, with a registered capital of 50 million yuan. The company’s drug business scope includes proprietary Chinese medicines, Chinese medicinal materials, Chinese herbal medicines, chemical preparations, chemical raw materials, antibiotics, biochemical drugs, biological products, in vitro diagnostic reagents, second-class psychotropic drugs, anabolic preparations and peptide hormone drugs.
Jiashi Jingxi is positioned as a pharmaceutical logistics enterprise with tripartite qualifications for pharmaceutical logistics, integrating wholesale and logistics services, providing third-party logistics distribution services for domestic and foreign pharmaceutical manufacturers and Beijing pharmaceutical companies, as well as external hospital pharmacies, Pharmacy custody, hospital logistics, supply chain management and other pharmaceutical value-added services.
At present, Jiashi Jingxi mainly provides medicine distribution services for nearly 2,000 customers of Jiashitang Pharmaceutical Co., Ltd. In addition, the company has nearly 200 self-operated sales customers, covering 98% of the top three hospitals and 99% of the second class hospitals in Beijing, as well as medical customers around Beijing.
Project Overview
The Jiashi Jingxi Logistics Center, which was officially put into use in February 2015, covers an area of about 17,800 square meters, and the distribution center has a total area of 22,782 square meters. It is a three-story group warehouse built around an automated three-dimensional warehouse. According to its functions, the logistics center is mainly divided into an automated three-dimensional warehouse, a heavy-duty rack area, a waiting area for inspection, a collection area, and a drug picking area.
Jiashi Jingxi Logistics Center is suitable for a variety of third-party operation modes. It has a total of 10,202 pallet storage positions, including nearly 5,000 three-dimensional warehouse storage positions, more than 5,000 heavy-duty racking areas, and more than 6,000 electronic storage spaces. The zero picking position of the labeling system and the automatic sorting system with 5 sorting ports are equipped with a full-scale automatic code reading system to meet the needs of scanning codes for electronic drug supervision codes, and a full-scale temperature and humidity monitoring and scheduling system to meet According to the requirements of the new version of GSP, the quality control of the whole process of drug purchase, storage, sorting, packaging, transportation and distribution is implemented to ensure drug safety.
System composition and layout
The components and functions of Jiashi Jingxi Logistics Center are as follows:
(1) Automated three-dimensional library
The automated three-dimensional warehouse covers an area of 1275.83 square meters, the shelf height is 24m, and it is divided into 8 rows, 12 floors, and 52 columns, with a total of 4 lanes and 4992 pallet storage spaces.
(2) One-story library
The first floor warehouse is mainly divided into a beam type shelf storage area and a waiting area for inspection. Among them, the beam-type rack storage area covers an area of 3,719.97 square meters, the racks are divided into 5 layers, the total height is 10.5m, and the pallet storage space is 5,210; the area to be inspected covers an area of 3,103.67 square meters.
(3) Two-story library
The second floor library is the DPS picking area.
The zero-removal picking area covers an area of 3103.67 square meters, basically using shelf-type shelves, with the use of a one-to-many electronic label system and conveyor to assist in completing the zero-removing picking operation. The shelf is 5m high, divided into 4 layers, equipped with 314 sets of electronic tags, each group of electronic tags is responsible for 16 product specifications (it is responsible for storing 4 varieties on each shelf in the area), and can complete the zero-removal operation of 5024 varieties.
(4) Three-story library
The three-story warehouse is mainly divided into a box picking area, a decoction piece warehouse, etc., mainly using pallet storage and sorting. The box picking area covers an area of 5790.15 square meters. The connection of the sorter.
It is worth mentioning that, in addition to the above shaded warehouses for storing conventional medicines, for some medicines that require low-temperature storage, the logistics center also has 7 cold storages on the first floor, with a storage capacity of 2175m3, and each cold storage has Independent air-conditioning and refrigeration system can meet the special temperature requirements of different drugs; and install fast sliding doors to reduce temperature fluctuations in the warehouse during shipment and prevent dust from entering.
Main work flow
(1) Receipt
After the drugs are transported to the logistics center and unloaded, they are first stored in the receiving waiting area. The receiver will check and accept the goods, check the logistics information such as vehicles and documents, and enter the drug information into the WMS system through the scanning device for information association and cargo location distribute.
(2) Shelf
According to the cargo space allocated by the WMS system, the medicines are stored in an automated three-dimensional warehouse or a beam type shelf, and this process is connected by a forklift. Generally speaking, in order to improve efficiency, bulk goods in batches of hundreds of pallets will be stored in an automated three-dimensional warehouse, while goods with a small quantity and frequent in and out of the warehouse are stored in the beam-type shelf area.
(3) Selection
The picking operation of Jiashi Jingxi Logistics Center is mainly divided into two methods: box picking and dismantling picking.
Box picking is mainly completed by the automated three-dimensional library system. The stacker sends the cargo pallets to the warehouse according to the WMS system instructions. The staff takes out the required cargo boxes and posts the printed labels on the cargo boxes. After checking the product batch number and other information, the goods are placed in the corresponding place according to the label information. On the pallet position. After that, the pickers put the picked goods on the conveyor line according to the order information and send them to the first floor to enter the automatic picking machine.
The picking is mainly carried out through the electronic label system, which is concentrated on the second floor. When the order is generated, after scanning the order bar code, the indicator light of the shelf where the goods to be picked in the order is located will light up, and the electronic label system will display the picking information, and the staff can complete the picking according to the instructions. One electronic tag is responsible for 16 cargo positions. When an order is selected, all the indicators are off, and then the next order can be scanned to continue the picking operation.
After the goods are picked, the drug electronic supervision code information is collected to realize the traceability of the drugs, and finally the box is sealed and packaged, and the customer information label is printed. Machine connection.
(4) Replenishment
The replenishment operation is mainly in charge of the automated three-dimensional warehouse: the goods are taken out from the exit of the third floor and transported to the second floor through the conveyor line or elevator for replenishment. The specific process is similar to box picking, and the information is confirmed according to the replenishment label and shipped to the correct cargo location.
(5) Delivery
The goods on the second and third floors are collected and merged on the automatic sorter on the first floor through the conveyor line. The staff will place the goods on the waiting position for inspection according to the position number assigned by the system. In order to improve accuracy, a customer’s product is guaranteed to be placed in a waiting area.
After the above operations are completed, the goods will be loaded and transported and delivered to designated customers.
Implementation Effect
Jiashi Jingxi Logistics Center is planned and constructed by Dafu Company, and adopts Dafu’s automated logistics system, including stackers, rail shuttle trolleys, pallet chain conveyors, push block sorters, bin conveyors, Automatic three-dimensional library shelves, omni-directional code reading system and WMS system, etc. Taifook’s tailor-made logistics system solutions have helped Jiashi Jingxi greatly increase its storage, sorting, and distribution capabilities, bringing its storage capacity to 200,000 pieces, and effectively increasing the utilization rate of warehouse space. At present, Jiashi Jingxi Logistics Center is vacant and ready to provide high-quality and professional logistics and distribution services for pharmaceutical companies.
Ren Jing, deputy general manager of Beijing Jiashi Jingxi Pharmaceutical Technology Co., Ltd., fully affirmed the advanced logistics system and high-quality services provided by Dafu. She said that Taifook has rich experience, leading technology, stable and reliable logistics system, low failure rate, and timely service response. It has well supported Jiashi Jingxi’s operations in terms of logistics efficiency improvement, operation cost reduction and operation accuracy improvement. developing.
According to reports, at present, the logistics center can sort 20,000 items per day, dismantle and sort 20,000 orders per day, and deliver more than 500 customers per day, and the delivery time has been greatly shortened. For example, emergency medicines in Shijingshan District can be delivered within 1 hour, ordinary medicines can be delivered within 4 hours; goods delivered in Beijing’s urban areas will be delivered within 6-8 hours, urgent orders delivered within 4 hours; goods in Beijing’s suburbs will be delivered within 12 hours service.
At the same time, because pharmaceutical logistics has special requirements for temperature and humidity, it also needs to manage drugs according to batch numbers. There are multiple batch numbers for the same drug, and customers usually specify the distribution batch number. How to ensure the accuracy of drug selection and realize the first-in-first-out and first-in-first-out of drugs has become a difficult point in logistics management. Dafook’s automated logistics system realizes interface management with electronic labels, conveyor belts, RF systems, and code scanning systems. It can realize product batch and single product management, which can ensure the accuracy of delivery and effectively track each shipment. The flow direction ensures the safety of medication.
It is reported that Dafu participated in the construction of Beijing Jiashitang Logistics Center and achieved good results. This time Jiashi Jingxi once again chose Dafu as the system integrator, which shows the trust and affirmation of Dafu.
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