A370 helps Yunnan wind farm to realize new energy smart inspection system
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Project Background
1. The wind farms and photovoltaic power plants of new energy companies are scattered in various places. The wind turbines are distributed in wide areas, large numbers, complex outdoor conditions, harsh environments, and most of them are in remote areas. In order to ensure the safe and stable operation of the equipment, regular inspections are required to ensure that the equipment is safe. Hidden dangers can be discovered immediately, avoiding serious consequences of equipment damage and system paralysis.
2. New energy production, operation and maintenance are all outsourced third parties, and there are the following problems:
1) The management of the inspection plan requires manual reminders, and it is difficult to assess the timeliness and effectiveness of the inspection;
2) The inspection route and inspection content are currently manually formulated, which makes the inspection process more random and lacks standardization;
3) It is very difficult to supervise the operation personnel to check whether the inspection is in place. The inspection personnel must be in place in time and accurately, so that they can quickly respond to damage and sabotage, and can discover equipment and safety hazards in time, and reduce accidents.
4) The equipment inspection is limited to paper and pen records, and the inspection records can be alternated and modified;
5) The inspection results cannot be compared and analyzed together with the production real-time data, and it is difficult to apply the inspection data and the production real-time data to the reliable analysis of the equipment
6) The data statistics are cumbersome, and the various parameters and operating conditions of the equipment cannot be understood in real time, and the daily inspection work of personnel cannot be accurately assessed.
Construction effect
1. Realize informatization
Realize the implementation of on-site inspections, plan management, and the electronic, informatization and process of data recording, realize the company’s scientific management of the on-site inspection personnel, and fundamentally prevent the lack of inspection personnel and arbitrary modifications, etc. Vulnerabilities, and make it easy for production personnel to discover operational events that deviate from the normal operating range in time, improve inspection efficiency and monitor on-site equipment.
2. Ensure the safety of equipment
Inspectors can discover hidden dangers and abnormal phenomena of the equipment, take pictures of the scene, make records, upload the system and generate defects and work orders for timely treatment, and ensure the safe, stable and economic operation of equipment, systems and units. The patrol inspection system will automatically process, analyze, count, and make reports on the patrol data, which is convenient for assessing the availability of personnel, checking equipment operation and parameters, and patrol task assessment, etc., which improves work efficiency and provides scientific and accurate patrol inspections. Information and query basis.
3. Maximize benefits
Improve the timely rate and efficiency of inspections, strengthen inspection assessment management; standardize inspection points, inspection routes, tasks and other inspection work elements, and guide inspection work; form a closed loop of inspection management “PDCA”; improve equipment reliability analysis Ability to reduce non-stop accidents; accurately grasp the status of equipment, take measures to prevent equipment degradation, implement effective preventive maintenance, control equipment as the goal of inspection management, and shift from repair-oriented to management-oriented, so that equipment Obtain the greatest comprehensive benefits.
actual case
The wind farm in Kunming, Yunnan has cooperated with COREWISE to use our industrial flat panel A370 to implement an energy smart inspection system.
System functions
1. Inspection route management:
Different inspection tasks and inspection cycles (hourly, weekly, monthly, and yearly) can be configured according to the status of the unit (operation, standby, overhaul), and inspection tasks can also be assigned by work group
2. Inspection area management
3. Inspection project management
4. Inspection task management
5. Data statistical analysis management: automatic statistical analysis, summary and formation of various reports
6. Abnormal management: equipment failure emergency treatment, the system automatically analyzes the data returned by the frontline inspection personnel, and automatically alarms and informs the maintenance department when the equipment parameters exceed the standard
Equipment Introduction–A370
Efficient operation with few steps, convenient and quick communication
Intelligent historical curve auxiliary judgment, GPS+LBS+RFID technology, drawing spot inspection track, intelligent push reminder content, cloud storage, device switching during task, information synchronization
Exquisite and intelligent browsing methods, sliding scrolling and other interactive methods are more intuition and user habits, simple interface, 5 million pixel high-definition camera, can take pictures and record the inspection site and store it under the corresponding inspection items, one-click to start the flashlight, 5 inch high-definition Beautiful large screen, with a wider viewing angle and excellent color and response speed, 16GB high-speed flash memory, 64GB data storage, millisecond response speed.
Compact and can be operated with one hand, and easy to carry
Rugged to withstand a 1.5-meter drop, IP54 protection level
Open and seamlessly connect with the back-end management system for inspection and regular maintenance, real-time interaction, SOA technology, integration with other systems, and one-click upgrade
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