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In order to strengthen the management of the company’s musical instrument production process, a musical instrument company in Beijing uses RFID tags and handheld terminals to realize the functions of warehousing, exporting, allocating, returning, inventory and statistics of musical instruments, and manages and traces the entire production process of musical instruments. The sales process is to improve production efficiency, reduce human error, and achieve the goal of real-time inventory monitoring.
The management scope of the RFID production process traceability management system includes three types of musical instruments: violin, cello, and bass. (String), packaging, storage of finished products, and sales and release of storage, inventory, allocation and rework management.
This system uses RFID technology to assign product electronic tags, identify materials, and automatically record process operations and other information technology methods to perform error-proofing, monitoring, real-time analysis and tracking functions, and realize error-proofing and lean production of product production. First, initialize the RFID electronic tag. In the Heqin workshop, the model of various pianos is written into the electronic tag, and the model is bound to the inner wall of the piano box to form a unique correspondence between the tag code and the model. The sealed Heqin is scanned and stored in the warehouse, and a Bluetooth printer is used to print the warehouse receipt and record the batch of semi-finished products. For Heqin that needs reprocessing, complete the withdrawal and storage records between the workshops and the storage after the procedures are completed. For the pianos that need to be reassembled, each piano library is transferred to the assembly library for the next process. The processes that need to be reworked are transferred from the assembly library to the piano box library or the Gaoqin library for processing and scanning records to complete the mutual allocation between the warehouses. The sales of finished pianos finally realize the sales and delivery of finished products and records of customers and container numbers.
The traceability management of the entire production process uses RFID electronic tags for identification, which improves the efficiency of warehouse entry and exit, reduces the overall error rate, greatly improves production efficiency and product quality, and enables customers to view real-time inventory of various warehouses, workshops, and processes in real time. A statistical table is automatically generated in the production link of a certain piano, which reduces the statistical workload of managers and greatly improves customer satisfaction.
The RFID production process traceability management system takes the product as the main line and uses RFID technology as the means. Starting from the plan, it implements automatic identification, recording and monitoring of product materials, production processes, semi-finished products, and finished products, and implements fully transparent management to prevent, Find and correct errors in time, and trace the product afterwards, clearly inquire about the authenticity, whereabouts, storage, process records, producer, quality inspector, and production date of the product, analyze the cause of the defective product, and easily grasp it in time Reasons for customer complaints and corresponding solutions. The introduction of the production traceability management system can quickly improve the information management level of the production line, realize the visualization of production data, and greatly reduce the production cost of the enterprise.
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