Pinbang Technology helps Mulinsen to easily realize – workshop and warehouse wireless automation system
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Case background:
Zhongshan Mulinsen Co., Ltd. is a comprehensive optoelectronic LED new technology industry company integrating leading LED packaging and LED application products in China. The company was established in 1997, the production base covers an area of 180,000 square meters, mainly producing high value-added blue light, white light, high power, infrared products and importing new products. From traditional light-emitting diode packaging to infrared development and high-power product development and utilization, in just over ten years, Mulinsen has grown from dozens to nearly 10,000 people, and has established a number of branches and subsidiaries nationwide. companies and large production bases. The company has the world’s largest LED packaging production line. At present, the total output of Mulinsen ranks first in the Chinese LED market.
requesting research:
Through the investigation, we learned that there are the following problems in the data collection of Mulinsen workshop:
1. The technology and means of real-time information collection in the production process are relatively backward, paper transmission and manual transcription;
2. The information is not timely, inaccurate, incomplete, inconsistent, and the input is delayed;
3. The workshop tracking and monitoring ability is weak, and the production situation cannot be monitored in real time; the frequent changes of the production plan have a great impact on the execution of the plan;
4. The level of production scheduling and on-site control is low; the multi-shop production data collection, sharing, synchronization, and feedback mechanisms are inflexible;
5. There is a big difference in the calculation of the piece-rate wages of workers, and it is impossible to count the piece-rate wages of work in a timely manner, and errors in the calculation of workers’ wages occur every month.
solution:
According to the current situation of workshop management of Mulinsen, we specially designed workshop wireless network scheme and handheld terminal data collection scheme for Mulinsen. According to the management characteristics of Mulinsen, it can carry out operations such as workshop process report, attendance report, piece-rate report and so on. The functions of automatic input, summary, modification, query and analysis of the flow data in the workshop are realized. At the same time, in order to ensure the accuracy of the data, the problem of data collection in the workshop has been significantly improved.
1. Product function:
(1) Login: The warehouse management personnel enter the employee number and password to log in to the PDA terminal system, and the system verifies whether the user information is correct according to the user downloaded to the PDA.
(2) Production requisition: The operator uses the PDA terminal to output the production requisition order according to the background ERP production order instruction, and saves it as a production requisition order to confirm the acceptance operation.
(3) Process sending and receiving: After the operator receives the completion of the process, the operator scans the process flow card, inputs the qualified quantity and the unqualified quantity for the time period, and confirms the acceptance operation.
(4) Production delivery: The operator scans the completion order, records the completion delivery information after confirming the receipt, and uploads it for submission.
(5) System settings: The operator can also bind the operator ID number according to the warehouse and network access to which the mobile terminal belongs.
Value:
The solution is based on the light and durable industrial grade handheld terminal PDA of Pinbang, and uses the mature wireless network technology of Pinbang to exchange data with the background to realize efficient and real-time accurate data collection of workshop management, and achieve better application value:
Application effect:
Automatic data collection: All data is automatically collected, and real-time data management of the production line is realized, which not only solves the input problem of employee production, but also meets the needs of online production scheduling.
Timely transmission of information: The real-time transmission and update of production workshop information solves the problem of outdated and lagging production data, and accurate production work-in-progress inventory control ensures the efficient use of production resources.
Precise workshop operation management: improve data accuracy, accurate employee performance appraisal; improve production efficiency, and allow employees to exert greater work ability in limited working hours
Attached:
Company Profile
Shenzhen Pinbang Information Technology Co., Ltd. was established in 2006 and is headquartered in Shenzhen. It is a leading enterprise-level mobile application service provider in China. The company mainly provides software and hardware for domestic enterprises such as wireless network construction, wireless warehouse management, smart store management, smart retail management, mobile inventory, wireless order management, mobile POS management, logistics express, drug supervision, food traceability, anti-counterfeiting, anti-smuggling, etc. All-in-one solution. The business scope covers retail, logistics, clothing, manufacturing, finance, medicine, tobacco, books, food, government utilities and other industries and segments.
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