Nile Industrial Smart Product Production and Circulation Management System
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Henan Nile Industry Co., Ltd. and Sichuan Kailuwei launched the “Smart Product Production and Distribution Management System” project. Based on the high anti-counterfeiting feature of KX2004E, the latest product of KLV, integrates a variety of advanced information management technology, network technology, software technology at home and abroad to form a complete set of comprehensive information management system solutions for the automotive cushion production industry.
KX2004E is a new generation of high-security RFID chip from Kellyway, which has the characteristics of anti-tampering, high security and anti-detection. At the same time, it also has the advantages of low cost, strong reliability, and long reading distance. Not only solved the problems of product anti-counterfeiting and production management for Nile River Company, but also brought great improvement to the company’s management.
Kailuwei company integrates functions such as customer management, semi-finished product inventory management, purchase management, warehouse management, sales management, production management, vehicle management, financial management, financial statistics, self-service inquiry system, anti-counterfeiting and anti-smuggling system.
Initial data entry
The management personnel of the production plan of the enterprise enter the production plan data, and the production team can start production after receiving the raw materials. The RFID chip is checked into the cushion, and the operator of each process reads the label before proceeding. And write data, the system not only records the process that the product has gone through, but also records the person in charge of the process.
Smart shelf for small accessories
The warehouse operator enters relevant information in the RFID system according to the outbound voucher, the system queries the goods that meet the outbound voucher, and generates picking lists that meet the requirements, including the picking list number, picking location, code, box number, destination, The quantity of the whole package and the picking of the warehouse are automatically instructed to generate a graphical interface prompt according to the preset rules, allowing the operator to manually specify in the system. The pick-up personnel select the goods in the manifest according to the sound and light guidance system to make corresponding preparations for delivery.
production line
After the product goes offline, the quality management personnel and production management personnel can accurately query whether the process of each product is completed, the number of pieces of the staff, and so on through the RFID reading and writing equipment and the MES system at the offline. At the same time, the quality inspection department can quickly find the link or individual that has quality problems.
Workshop warehousing
Use smart container (with HF&UHF RFIDThe container with dual-frequency electronic tag) conducts on-site operation of materials. Place the material in the smart container and write the relevant item data. Install inbound and outbound control devices at the entrances of each workshop. When the smart container is transferred from workshop 1 to No. 2, the inbound and outbound control device can identify the time and current location of the smart container.
Handheld reading and writing equipment
In the links of delivery, sales, and anti-counterfeiting inquiry, the handheld device can quickly identify the authenticity of the product, sales area, product batch and other information, which solves the way that customers used to rely solely on professionals for manual identification. The reputation of the company is guaranteed at low cost and the efficiency of the company is improved.
Install RFID reader antenna system equipment near the automatic hanging assembly line at the nailing place and the packaging place in the workshop. Each luggage hanging on the automatic suspension assembly line is bound with an RFID electronic tag. When the luggage passes through the RFID reader system, the bound RFID electronic tag is sensed, and the system uses the ID of the electronic tag from the background database. Query the corresponding contract number. At this time, the RFID reader antenna system is linked to the automatic suspension line for sorting. If the RFID electronic tag of the bag belongs to the A contract, the smart clutch ring hanging at the set fixed position will automatically leave the suspension line.
Smart Pallet Smart Forklift
The warehouse management staff locates the storage location of the goods in the warehouse in the system according to the contract number, and draws the electronic map. According to the production plan and the outgoing plan, the virtual space computing system of the warehouse, combined with the sound and light guidance system, realizes the fixed area, positioning, and fixed stacking warehousing, thereby greatly improving the efficiency of the warehouse management staff.
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