RFID helps logistics lean management
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The development of global economic integration has made the collaborative relationships of corporate procurement, production, warehousing, sales, and distribution increasingly complex. RFID technology helps logistics lean management and enhances the comprehensive competitiveness of enterprises.
The combined application of RFID information technology and MES, WMS, TMS and other software can greatly reduce waste, save time and expense, thereby achieving seamless docking and integration of the supply chain, and adopting information management methods for the production, warehousing, and logistics of enterprises. Integrated management of information, etc., to promote data sharing, cargo and capital turnover, and improve work efficiency.
The current market solutions for my country’s RFID technology include
1. Automatically send requirements: the production line automatically collects empty containers, and automatically sends and distributes requirements through collection and scanning;
2. Distribution of physical objects: logistics companies deliver goods on time and in quantity according to distribution requirements;
3. Factory physical storage: automatic identification of goods storage, automatic matching of distribution requirements, and improvement of the efficiency of goods storage;
4. Abnormal distribution alarm: In the process of distribution, when the system detects overtime and abnormal distribution, the system will automatically alarm and remind;
5. Collection technology principle: After the goods container enters the collection area, the collection equipment automatically recognizes multiple goods through the collection of RFID tags, thereby efficiently completing the goods in and out of the warehouse, ensuring that the physical goods are consistent with the delivery requirements, and improving the efficiency of goods delivery;
6. Implementation benefits: When the goods are in and out of the warehouse, the equipment can automatically and quickly identify the goods, and at the same time automatically match the delivery requirements, and improve the efficiency of goods in and out of the warehouse;
7. Real-time: Complementing the manufacturing execution system, the information provided by RFID can be used to ensure the correct use of labor, machines, tools and components, thereby achieving paperless production and reducing downtime;
8. Scalability: Realize cross-regional centralized management, distributed operation and real-time monitoring functions, efficiently complete various business operations, improve warehouse management, and enhance efficiency and value.
System functions
The RFID warehousing logistics management system performs intelligent and informatized management of enterprise logistics goods, and realizes the functions of automatically sending distribution demand information, real-time tracking of goods delivery, automatic recording of goods warehousing information, automatic system alarm, and real-time docking with WMS system.
Based on the RFID real-time data stream, MES can mine these large amounts of data, find out key data, conduct real-time and effective supervision of production progress and production process, find out production bottlenecks in real time, solve production problems, and deploy to a higher level. The quality control and various online measurements improve product quality and enhance productivity.
Performance characteristics
1) Relying on the advantages of RFID technology, the system has the ability to realize long-distance collection of goods information
2) The system uses the technical advantages of RFID to collect real-time information in each operation link to ensure that the company can accurately grasp the inventory status in a timely and accurate manner;
3) Through the collection of goods data by the warehouse reader, the system can realize the management of anti-crossing goods;
4) When the delivery exceeds the required time, the system will automatically alarm to prevent the production line from stopping;
5) The system software platform adopts an open platform architecture, which can be well connected with enterprise ERP, SAP, MESTMS and WMS systems.
Applicable field
The combination of RFID front-end equipment (tags, card readers) and enterprise core systems can be widely used in the supply chain and warehousing and logistics management fields, effectively solving the input/output of various business operation data in the supply chain, and the control of business processes. Tracking, and reducing the error rate and other problems.
1) Retail link.
RFID can improve the inventory management of retailers, realize timely replenishment, effectively track transportation and inventory, improve efficiency, and reduce errors. At the same time, smart tags can monitor the expiration date of certain time-sensitive commodities; stores can also use the RFID system to automatically scan and charge at the checkout counter to replace manual collection.
2) The storage link is in the warehouse, which is used to realize automatic inventory and retrieval operations. The RFID solution achieves rapid supply and minimizes storage costs.
3) In the transportation link, in the transportation management, RFID tags are affixed to the goods and vehicles transported in transit, and RFID receiving and forwarding devices are installed at some checkpoints of the transportation line. After receiving the RFID tag information, the receiving device sends it to the database to monitor the vehicle and record the information and other important functions.
4) Distribution/distribution link In the distribution link, the use of radio frequency identification technology can greatly accelerate the speed of distribution and improve the efficiency and accuracy of the picking and distribution process, and can reduce labor and reduce distribution costs.
5) In the production process, RFID technology can complete the automatic production line operation, realize the identification and tracking of raw materials, parts, semi-finished products and finished products on the entire production line, reduce manual identification costs and error rates, and improve efficiency and benefits .
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