RFID intelligent system successfully applied to production line management
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1. Introduction to the system
Based on RFID technology, the intelligent production line management system combines the latest passive RFID technology and middleware software to form a set of Ziyue proprietary system solutions, which can help manufacturers solve many problems in daily production management and improve operational efficiency. Reduce production line downtime, optimize raw material and parts inventory, thereby increasing and maintaining the optimal output value, thereby increasing the level of profitability.
2. System application
Workshop production line: It is important for manufacturers to provide timely and accurate feedback on the production line. By installing RFID tags on products or pallets, and installing RFID readers on each node of the production line, to understand the detailed work of the production line, thereby improving productivity and asset utilization.
Automobile production line: With the gradual improvement of people’s living standards, people’s demand for automobiles is increasing, and the production pressure of the automobile manufacturing industry is facing huge production pressure. The use of RFID technology to monitor the management process of automobile production lines can strengthen quality control and tracking to effectively control costs. Improve the competitiveness of enterprises.
Three, system characteristics
1. Automatically produce semi-finished products and finished products after processing.
2. Real-time tracking of inventory, assembly parts and spare parts.
3. Keep the latest project information on the label to manage the production and assembly of complex or customized products without the need for separate assembly and catalogs.
4. Product production date, code, batch and other information can be automatically stored in the label.
5. At the same time, it can store the processing process information of the entire product for retrospective query, optimize parts management, and improve product quality.
Four, system products
1. Reader
Product Image
R420 reader
Product Description
After being switched, each port of each R420 reader can be divided into 8 ports, connected to 8 antennas, and a reader can be connected to 32 antennas at most.
Application occasions
Used in conjunction with the reader to extend the antenna.
2. Electronic label
Omnidirectional label
product description
Adopting impinj’s latest true 3D technology, H47 adopts dual tag antennas, the reading effect is not limited by the reader antenna, and it can be well identified in 360 degrees in space. It is a major innovation in the field of UHF RFID. It has a wide range of applications, including: clothing, retail, asset management, logistics and other fields.
model:
ZY-H47-M4D-DI (True 3D), ZY-H47-M4E-DI (True 3D), ZY-H47-M4QT-DI (True 3D), ZY-H47-M4D-WI (True 3D), ZY- H47-M4D-WI (True 3D), ZY-H47-M4QT-WI (True 3D).
technical parameter
| chip | Impinj Monza 4D/4E/4QT |
| protocol | ISO/IEC 18000-6C EPC Class1 Gen2 |
| frequency | 860～960MHz |
| Material | PET |
| size | 44mm*44mm |
| antenna | Etched Aluminum (9μm)+PET (50μm) Etched Aluminum (9μm)+ PET (50μm) |
| data | EPC Up to 496Bits; TID 48Bits; Unique TID 48Bits |
| storage | User 128Bits |
| password | 32Bits access password; 32Bits destroy password |
| life | Chip: Write 100,000 times, save data for 50 years |
| Static electricity | Chip anti-static up to 2000V |
| temperature | Work: -25°C to +50°; Storage: -40°C to +70°C |
| distance | Reference distance: 10m @ plastic foam 9.5m @ 1.5mm LDPE 9.5m @ 3mm LDPE 8m @ 8m @ |
| occasion | Apparel, retail, asset management, logistics |
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