Haydn RFID technology escorts the production safety of petrochemical enterprises
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On July 6, 1988, the Piper Alpha rig, the most productive in the North Sea in the United Kingdom, suffered a series of explosions. The millions of tons of oil production platform immediately sank to the bottom of the sea. In just one and a half hours, 167 people lost their lives. The investigation report showed that an important cause of the disaster was the failure of the implementation of the work permit system. China introduced “work ticket” management after the 1990s. In order to realize the control of work activities, all petrochemical companies have issued work permit management regulations. However, how to effectively implement the system to avoid problems such as work permit issuing personnel not on-site for safety confirmation, work tickets not signed and approved according to the system, poor job risk identification, insufficient on-site inspections, etc., to avoid safety accidents, has always been a problem The problem of safe production in petrochemical enterprises.
Haydn’s operating permit system was created under this background. Through the effective integration of on-site management and Internet of Things technology, Haydn helps companies extend safety production systems, procedures, and regulations from paper to on-site actual operations. By guiding the review and issuance of work permits step by step, the company’s safety management is truly implemented in shifts, In order to standardize on-site operation behavior, strengthen the tracking and monitoring of the whole operation, to improve the quality of management and control, and avoid the occurrence of safety accidents, which is still rare in China. At the beginning of 2014, Haydn’s work permit system won the “2013 Best Solution Award for China’s Work Safety Management” issued by the National Industry Service Platform for its outstanding safety concepts and excellent customer applications.
The Haydn operating permit system combines the HSE safety management requirements of the production site in the petrochemical industry and the operating environment requirements during outdoor operations. The operating permit system is implemented by combining RFID cards with PDA handsets, and the following effects can be obtained:
1. Strengthen the sense of responsibility of employees: The system adopts the Internet of Things technology, adopts PDA handhelds, and combinesRFIDThe radio frequency technology realizes that the issuing personnel are compulsory to arrive at the scene. According to the preset time of action tasks such as gas detection and on-site approval, the system actively reminds.
2. Make the operation not entirely dependent on the quality and experience of the staff: the system solidifies the standard operation mode in the entire on-site operation management process. Its unique work process is combined with the personnel card binding mechanism to ensure that the license issuance steps are step-by-step, effectively preventing “shortcuts” and cheating; through the JSA standard template, it can identify job risks and provide countermeasures; provide reminders throughout the process, and the system saves All operation records provide convenient query and statistics, so that all actions are well documented.
3. Make the operation supervision method more powerful: the system comprehensively uses the Internet of Things technology to strengthen the management and control of the operation site and improve the management efficiency; use the PDA handheld to check the violations of the operation on the spot, and take pictures for evidence; the on-site camera can be used to understand the on-site operation; from The contractor’s in-plant training is checked. Only contractor personnel who have completed the in-plant training and special operation personnel qualification review can apply for personnel cards, and contractors who do not meet the requirements cannot swipe their cards.
It is reported that the Haydn operating permit system is currently being promoted and used in the PetroChina Refining and Chemical Sector. CNPC hopes to achieve full control of all links and processes of its operation safety through the Haydn operation permit system. Many safety experts and heads of hazardous chemical companies also stated that Haydn’s operating permit system really extends the safety management tentacles to “human unsafe behaviors, unsafe conditions of objects, and non-compliant management procedures.” Safe production in high-risk on-site environments is a major innovation in the integration of safe production management systems and concepts with Internet of Things technology.
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