RFID: Xindongwang Technology’s Fixed Asset Management Solution Realizes Intelligent Enterprise Inspection
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With the increase in demand for modernization and development of enterprises, production-oriented enterprises have increasingly higher requirements for the 24-hour normal operation of plant equipment and the safety of production workshops. It is understood that due to inadequate inspections in the national manufacturing industry every year, equipment damage in the factory area is not detected in time, and hidden dangers in the surrounding environment are not detected in time, the property and life losses caused to the enterprise are huge.
The role of barcode inspection is declining
In recent years, most of the factory inspections of production-oriented enterprises have been carried out based on barcode technology. Although this inspection method is much more convenient than manual inspections, its drawbacks have become increasingly apparent: First, inspectors are using barcodes. When technology is used for plant equipment inspections, although the barcodes pasted on the equipment can be scanned by the barcode handheld inspection equipment, the ID number information in the barcodes can be collected, but the barcode labels will be worn or dirty under natural conditions all the year round. As a result, it cannot be read; secondly, because this type of barcode is easy to be copied, it cannot effectively guarantee the arrival rate of the equipment inspector; third, if the equipment location is moved, the person in charge of the equipment cannot be notified in real time. The loss of corporate property and life caused by the above will be immeasurable.
Inspection method based on barcode label
RFID solutions are more stable and safe
In view of the many shortcomings of the current bar code label inspection method, Xindongwang Technology has accumulated years of experience in Internet of Things technology and solutions, and through innovative practices, it has launched an enterprise fixed asset management based on RFID (Radio Frequency Identification, that is, radio frequency identification technology). The system provides a safe, convenient and efficient solution for enterprise equipment inspection.
Based on the RFID fixed asset management system, Xindongwang Technology provides intelligent equipment management, inspection intelligent management, inspection arrangements and assessment intelligent management solutions for production enterprises through the combination of RFID and QR codes, and solves the dangerous sources of the factory, fire-fighting equipment, Three major inspection problems in the 5s sanitation environment. The system consists of data server, application server, RFID UHF reader (4 channels), RFID flat antenna, RFID tag (anti-interference), RFID card issuer and RFID handheld patrol device.
Compared with barcodes, RFID is more convenient for information identification and reading, and RFID tags are long-lasting and stable, and are more adaptable to complex environments. Enterprise inspectors can directly upload inspection information data to the background inspection management system through the RFID handheld inspection terminal, realizing inspection in place control and standardization of defect information input. In addition, it can also improve the standardization and management level of fire equipment inspection work, and prevent inspection personnel from being able to scientifically and accurately assess and monitor the phenomenon.
One item, one code, multiple scenes, automatic
Inspectors in the factory area of the enterprise bind important information such as the production date, manufacturer, repair, inspection, and scrapping of the equipment in the factory area through the “one object, one code” RFID tag. When the equipment to be repaired and inspected reaches the inspection deadline, the system An early warning reminder will be automatically issued to remind the supervisor or inspector to arrange inspection work accordingly.
■Scenario 1: Inspection of fire-fighting equipment
Regarding the inspection of fire equipment, the inspection time period, the availability of inspection personnel, and inspection items are involved. Xindongwang is based on the RFID fixed asset management system. In addition to the regular inspection time reminder, corresponding inspection items are set according to different fire-fighting equipment, such as dry powder fire-fighting equipment. It is necessary to set “whether the appearance is intact” and “dry powder balance” Wait for inspection items. In addition, when the fire-fighting equipment is moved out of the designated area, the system will automatically alarm and notify the person in charge of the plant to ensure that plant personnel can find the equipment in the first time when a fire occurs, control the fire disaster in time, and ensure the safety of the people in the plant.
■Scenario 2: Dangerous source inspection
Since the dangerous sources of the plant cannot be approached, this adds a lot of difficulty to the inspection work. The Xindongwang RFID fixed asset management system can ensure that comprehensive and detailed inspections can be completed within a certain distance. As long as the inspector holds the RFID inspection device and scans the hazard source outside the designated area, the system will pop up relevant information, such as the person in charge of the equipment, the detailed inspection items, and the previous inspection status. Every time the inspection is completed, as long as you take a photo and upload it and fill in the relevant inspection items, the inspection result will be entered. This information can be completely stored in the RFID data server and can be consulted at any time.
■Scenario 3: Sanitation inspection
The inspection of the sanitary environment of the plant is subjective, and different people have different understandings of inspection results and inspection standards. The Xindongwang RFID fixed asset management system can provide a standardized reference for sanitary environmental inspections, so that the inspection process and results can be quantified. Inspectors only need to paste an RFID QR code in the designated inspection area of the factory area, scan and obtain inspection details for each area, and then perform inspections one by one according to the system details. For some items that are not easy to judge, it can be carried out according to the quantitative standards of the system. For example, how to judge that the air conditioner is not cooling? What is the standard? The system will tell you to judge whether the air conditioner is not cooling based on the specific data of the distance range, duration, and temperature. Use this to determine whether repairs are needed. After the sanitation inspection is over, you can also upload various inspection pictures to ensure that there is evidence.
RFID assists enterprise inspection and intelligent management
In terms of inspection management, the Xindongwang RFID fixed asset management system can clarify and quantify the fire inspection area, inspection frequency, and inspection items within the cycle, and implement standardized management of inspection tasks; for those who fail to perform inspections in accordance with regulations , Such as missed inspections, failure to perform standard actions, insufficient number of inspections, etc., the system will automatically issue an alarm; each inspection data will be automatically uploaded to the background management system in real time; equipment damage replacement and missing supplements can also be performed through the system , Fault repair and other applications.
In addition, the enterprise management department can formulate or adjust inspection plans, random inspection plans, and temporary security inspection plans in a timely manner through the system according to actual needs. It can also periodically output the rate of inspectors and various inspections based on the inspection status of the inspectors. The result report helps to intelligentize the inspection and management of the enterprise.
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