Yike assists in the information management of the welding workshop of Foshan FAW-Volkswagen
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Customer Introduction
FAW-Volkswagen Foshan Branch is a production workshop established by FAW-Volkswagen in Foshan City, Guangdong Province to produce Golf and Audi. Foshan FAW-Volkswagen’s welding workshop has many automated equipment, including 28 lasers, 2 plasma generators, 572 robot welding guns, 18 automatic laser inspection equipment, and 805 robots.
Project Overview
Driven by the industry 4.0 wave, intelligent manufacturing has become a common goal pursued by automakers, which puts forward higher requirements for higher technological capacity, less manpower input, and more effective management systems. Strong hardware strength must be matched by a complete software management system. Foshan FAW-Volkswagen Institute finally selected Yike as a partner after preliminary planning and multi-party investigations, and started the design and development of the main welding line and side wall production management system of the Foshan FAW-Volkswagen welding workshop, in order to realize the information of many automation equipment. Unified management. Mainly realize the functions of webpage visualization, real-time monitoring, shift management for production, alarm management for maintenance, performance system for management, and user management for information security.
System functions
1. Realize webpage visualization for production
2. Real-time monitoring, shift management
3. Alarm management for maintenance
4. Performance system for management
5. User management for information security
Key technical points of the project
In the process of system design and implementation, the technical engineers of ECO went deep into the welding workshop of Foshan FAW-Volkswagen, communicated and studied with the engineers on site, and truly felt the needs of customers, and finally determined that they fully meet customer needs and can make customers simple and convenient. Practical system solutions. The system first needs to build a safer and isolated three-layer information network, establish a communication connection between the system and PLC in accordance with the Fus standard, and secondly record, display, real-time display, and visualize the production information and alarm information; finally, the system generates performance and reports.
1. The establishment of a three-tier information network;
2. Write PLC program in accordance with Volkswagen’s latest Fus standard;
3. High-standard and high-spec web visualization;
Through the implementation of this system, the visual production monitoring of more than one hundred sets of PLCs on site can be completed, and more convenient production information acquisition can be achieved. The production management and performance management have received strong data support. Moreover, the system complies with the latest Volkswagen Fus standard to compile PLC programs; thereby achieving high-standard and high-specification webpage visualization; Yike has developed a visual production monitoring system for customers through in-depth exploration of customer on-site requirements, which not only improves technical productivity, but also Improved the transparency of production and maintenance. At the same time, it also provides customers with important production information such as alarms and key performance indicators.
Customer benefits
Today, when the country is vigorously promoting intelligent manufacturing, the automation level of various automobile manufacturers is constantly improving, and production management is getting more and more attention, and it has become more and more the core of enterprise management. The production management system, as a “bridge” between the management and process control layers in the manufacturing industry, plays an important role in improving enterprise production efficiency, improving product quality, and reducing production losses. The production management system developed by ECO for customers can complete the visual production monitoring of more than 100 sets of PLCs on site to achieve more convenient production information acquisition. The production management and performance management have received strong data support. Through the use of this system, the data of various management systems and control systems can be fully integrated and effectively utilized, simplifying business operations and improving business efficiency. It plays an important role in the lean production and quality control of the main welding line. Help customers reduce management costs, improve management efficiency and control, so as to achieve the goal of refined management and enhance the core competitiveness of the company. Eke’s system development and implementation capabilities have also been highly recognized by customers.
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