Lianxin Barcode successfully implemented Guangzhou Honda Automobile QR barcode data collection system
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Guangzhou Honda Automobile Co., Ltd. is Honda’s first car production base in China. Here, Honda Motor Company used the QR code application management solution to make Honda Motor successfully apply the QR two-dimensional barcode data acquisition technology in the production process control management system, and completed the establishment of the production process control management system.
1. Data collection and management of Honda automobile assembly production line
System overview
Use QR code to record the process and establish a highly reliable system.
1) At the front end of the production line, according to the production instruction information sent by the main control computer, the barcode printer prints a barcode label and pastes it on the carrier of the single product of the production line.
2) In each operation process, the operator reads the barcode symbol on the carrier with the barcode reader, inputs the operation information into the computer, and the main system issues instructions to the operator and the inspection device.
3) In each process, a scanner is used to read the barcode label attached to the installation parts, and then read the two-dimensional barcode attached to the carrier to confirm whether the parts are installed correctly.
4) In each process, the production instruction number of the two-dimensional barcode, the sequence number of the production line, the data of the body number, the data of the installed parts, and the inspection data are all fed back to the main control computer to manage the progress.
Application effect:
1) The investment is low.
2) The 2D barcode can be read stably by the reader (with low error rate).
3) A lot of manpower and time can be omitted.
4) The command of the main system to the production process has been comprehensively improved.
5) The whole production process is integrated with the main system, and the production efficiency is greatly improved.
use equipment:
DENSO GT-10Q 2D Scanner
DENSO BHT-304Q 2D Acquisition Terminal
SYMBOL LS-4008I 1D Scanner
Application of Honda Automobile Supply Chain Acquisition System
Application Environment
Auto parts suppliers produce spare parts according to the orders of auto manufacturers and supply them for a long time, which can reduce manual operations, reduce costs and improve efficiency.
Application Description:
1) The car manufacturer sticks the kanban label on its own turnover box, and defines the box number first.
2) The automobile manufacturer reads the one-dimensional barcode on the kanban label, makes the ordered part number, quantity, number of boxes and other information into a QR code, and makes a kanban document with the QR code.
3) Hand over the Kanban document together with the Kanban label to the parts manufacturer.
4) The parts manufacturer reads the QR code on the kanban document provided by the vehicle, processes the received order information, and makes a delivery instruction.
5) The parts manufacturer attaches the kanban label to the shipped product, and the kanban document is sent to the automobile manufacturer as a delivery note.
6) The automobile manufacturer reads the QR code on the kanban document for receiving statistics.
Apply effects
1) The use of QR Code enables automatic comparison of “product name”, “specification”, “batch number” and “quantity” that could not be barcoded before, and the naked eye observation operation when leaving the warehouse is greatly reduced, which reduces the operator’s manual identification and inspection errors, and avoids misdelivery occurred.
2) The outbound order system prints two-dimensional barcode encryption, which is safe and not easy to make mistakes.
3) The inspection and delivery work can be completely separated from the main system and the network environment and run independently, with little dependence on the main system, reducing the pressure on the main system network communication and system resources, and reducing the security requirements.
4) It is really achieved that the two-dimensional barcode data is unified with the data of the outbound order and the attributes of the items actually out of the warehouse.
5) It speeds up the time for outbound acceptance, shortens the work process, and greatly increases the amount of information for acceptance, thereby improving efficiency, reducing costs, ensuring safety, and preventing errors.
use equipment:
DENSO GT-10Q 2D Scanner
DENSO BHT-304Q 2D Acquisition Terminal
SATO CL-412e Barcode Printer
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