The 3 novelty treasures of Yisu Fashion make the clothing industry more “smart”!
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Recently, I saw three novel “babies”:
The first piece
You must think this is an ordinary button, and its “true identity” is an RFID electronic tag!
RFID, or radio frequency identification technology, is a non-contact automatic identification technology. In the past, workers had to scan barcodes more than 10 times in the clothing production process to collect data information. With this special button, the data can be scanned without manual scanning. The input system not only improves the accuracy of information collection, but also greatly improves the efficiency;
the second one
There are suspension systems in mid-air in the workshop. Red crawlers are hung with red baskets and uniform hangers. Workers press a few buttons on an electronic screen, and the crawlers will operate, and the baskets with raw materials will follow the crawlers. Scrolling to the station he set up, saving labor and time;
The third
There are also various software systems here, including intelligent process CAPP system, product data management PDM system, enterprise resource management ERP system, intelligent scheduling APS system, manufacturing execution MES system, etc., which not only realize remote control, but also realize real-time control.
You must be curious where I saw this thing, right?
Walk into Zhejiang Yisu Fashion Co., Ltd. in Tongxiang. In a workshop of thousands of square meters, there are more than 10 processes from raw materials to finished products, and only dozens of workers are needed. 50%, while the staff has been streamlined by 20%… “In the future, in our centralized control center, the operating dynamics can be clearly grasped through the display screen, production line data can be collected accurately and in real time, and production progress and quality can be monitored.” Chairman Li Man One said.
In “Made in China 2025”, the main direction of manufacturing is intelligent manufacturing. Promoting the in-depth integration of informatization and industrialization, and accelerating the promotion of intelligent manufacturing have become an inevitable requirement for my country’s textile and apparel industry to respond to the new round of technological changes. What Li Manyi is exploring is to link countless modular factories through Internet technology to provide flexible supply chain services for various businesses. From being a husband and wife to nearly a hundred employees and a new factory building, Li Manyi’s dream of tiptoeing in his life has taken root.
Li Manyi, wearing a tartan shirt, took a small editor to visit his factory. When he talked about technical issues, his eyes were beaming with excitement, and he talked as if he were introducing his own work.
Entrepreneurship in order to realize the dream of “automation”
Looking at Li Manyi’s resume, the reporter found that every step he took contained his “technical complex” and inspired his entrepreneurial dreams.
In 1989, Li Manyi graduated from Southwest University of Science and Technology with a major in automation. After graduation, he joined the Deer King Cashmere Group in Inner Mongolia. He presided over and participated in the company’s internal equipment automation transformation. He is a recognized Japanese Shima Seiki flat knitting expert in the company. Since 2003, he has worked in a Japanese-owned clothing company in Shanghai as the deputy director of the knitting business department, and started to get in touch with the knitting industry of Puyuan. So in 2005, when he was 41 years old, he chose Puyuan, which he called “a place that creates miracles,” and founded Zhejiang Yisu Fashion Co., Ltd.
“Actually, I started my business to realize a dream of’automation’ in my heart.” Li Manyi told reporters that in 2007 the company began information transformation and used the production information system to manage production. After 2010, began to study the application of Rfid in process transformation. In April 2016, the verification-type implementation of the intelligent pipeline was formally implemented. The first phase has entered trial operation, and the software development and testing of network collaborative production are also being carried out.
As the project leader, he also stayed up all night for the testing of new software, but entrepreneurial work challenges and achievements coexist, and this is the meaning of life that Li Manyi feels. “When the product I developed was put into operation for the first time, I felt it was really fulfilling!”
Build a smart factory to “de-stock” for enterprises
Make the clothing industry more “smart”, strengthen technological transformation, and help companies reduce costs and de-stock through intelligent manufacturing. This is Li Manyi’s dream being practiced.
For textile and apparel companies, how can they meet their future consumption needs? First, they need to introduce advanced technology to improve product quality and upgrade to mid-to-high end; the second is to improve design innovation capabilities and increase the attractiveness to consumers; the third is It is necessary to improve the enterprise’s clothing management and operation system to better connect with the market.
“This is also an exploration of my supply-side reform.” Li Manyi introduced that most of the production mechanisms of the traditional clothing supply chain are suitable for businesses with large orders, and cannot meet the needs of small and medium-sized businesses for fast production and small orders. need. His main business is e-commerce, Internet celebrities and other small and medium-sized sellers, providing small and small-scale clothing stores with small orders and rapid production supply chain services, which can be understood as the “Didi Travel” in the sweater industry.
Then, Yisu Fashion uses Internet technology to link countless modular factories, starting from sweater supply chain management, intensive raw material suppliers, processing factory resources, and designer resources, reforming the details of the production process, and providing flexibility for all kinds of businesses. Supply chain services. Relying on the process and technical advantages of the yisu smart factory to provide product technical support for the supply chain, avoid the weak links in the technical support of the platform-based supply chain, and ensure the standardization of the delivered products.
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