Newfang Fashion (Dongguan) Co., Ltd. adopts MTS-RFID real-time production management system
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Case background
The “NEWFOUND·Newfound International” women’s wear brand was founded in 2006 by the directors of Singapore’s “Regina Design Centre Pte Ltd” in Singapore. A Chinese production base in the Asia-Pacific region established in China in 2009. The company is located in the Chinese clothing production base-Humen Town, Dongguan City, Guangdong Province. It is a professional fashion company integrating design, production and sales. The company occupies an area of more than 10,000 square meters, has advanced clothing production equipment and a group of high-quality management personnel. The “NEWFOUND·Newfound International” brand product research and development center is led by Singaporean designers and integrates the essence of Singapore’s diversified ethnic fashion. With “creative thinking, independent style” as the design concept, the company has endless design innovation and production and sales capabilities, injecting new fashion elements into the Chinese women’s clothing brand, and also for the “NEWFOUND·Newfoundland International” brand The development has laid a solid foundation. New Zealand Fashion (Dongguan) Co., Ltd. cooperated with Huizhou Indy Technology Co., Ltd. to adopt MTS-RFIDReal-time production management system improves production efficiency.
MTS-RFID is a relatively simple and practical electronic work ticket system, focusing on real-time automatic collection of production progress data of each process on the production site, and piece counting to individuals. Using RFID radio frequency identification technology, the processing information (quantity, time-consuming, process) of each bundle of materials on the production line is directly sent to the database through the reading and writing equipment, and the production flow in the workshop is analyzed. Help companies obtain real-time production progress and quality information, find and balance on-site production bottlenecks in a timely manner, adjust production plans, grasp delivery dates, and improve production efficiency and productivity. The system adopts C/S+B/S architecture and can use a variety of wired, wireless and handheld terminal devices. RFID credit card machine with display screen, multi-function inquiry.
Advantages of electronic work ticket system
Accurate and real-time statistics of production data
Real-time automatic statistics of worker production progress and automatic statistics of worker output and working hours of each process.
Eliminate the phenomenon of reselling work tickets and truly reflect the processing data of employees.
Automatically and accurately calculate the employee’s piece rate salary, and can be combined with QC pass rate data.
You can report the actual number of people being processed in each process of each order and each group.
Intuitively and accurately report production progress
Real-time automatic statistics of whether each production order is opened, whether it is in production, and whether it is completed.
Real-time monitoring of on-site production, including the proportion of each process of each order that has been produced.
Real-time statistics of the production speed of each process and section can be used to judge whether the division of labor and machine types is reasonable.
Discover production bottlenecks in real time, monitor the production capacity of each parking space in real time, and balance production line production capacity.
Increase production capacity
After switching to the plug-in card tracking method, each employee can save at least 30 minutes of cutting and sorting barcodes per day compared to barcodes, and this part of the time directly becomes effective production time.
It saves the time and personnel for receiving barcodes, scanning and entering barcodes, and reduces indirect working hours.
Promote process improvement, instantly find out which employee is doing faster in the same process, compare the reason for others to do faster, individual small improvement becomes the improvement of all employees, so that the company’s production efficiency is continuously improved and optimized.
Improve quality management
You can set mid-check, final check-point and quantity by yourself.
QC Zhayi accurately tracks the processing personnel who are assigned to each process to facilitate rework.
The monthly defect rate and ranking of employees can be counted, so that rewards and penalties can be distinguished.
Various bad proportions can be statistically analyzed to promote improvement.
Avoid waste and save costs
According to the actual production situation, the labor price of each process can be analyzed and calculated automatically and reasonably, so as to avoid the imbalance of the labor price setting.
The RFID card can be reused for more than 10 years, saving the cost of work ticket paper and printing work ticket.
Greatly reduce the backlog of materials and reduce the number of refills.
Prevent workers from maliciously damaging and discarding fabrics, reducing losses.
Timely release of information
The production progress of each production order can be released in real time.
Employees can self-check their own processing quantities in real time, increasing the transparency of labor and management.
Can report the production progress of the order to the customer in time.
Software features
1. Accurate to the minute and second, each employee produces each package of products and each process takes time. Statistics each car platform is equivalent to installing a pair of eyes. Every employee does every move, what they do, how much they do, how fast they do it, who does it fast, who does it? The repaired defective product is high, you know it clearly
2. Real-time discovery of production bottlenecks, real-time monitoring of the production capacity of each parking space, and balance production line production capacity
3. Real-time automatic statistics of worker production progress and automatic statistics of worker output and working hours of each process
4. It can completely prevent workers from falsely reporting output, accurate piece counting, and reasonable and fair wages
5. Save the time for employees to cut work tickets, no need for specialized statistics personnel, reduce personnel, and save wage costs
6. RFID card can be reused for more than 10 years, saving the cost of work ticket paper and printing work ticket
7. Process improvement, instantly discover which employee is doing the same process faster. It takes a few minutes and a few seconds. Compared with others, individual small improvements become improvements for all employees, and the production efficiency of the company is continuously improved and optimized.
8. Product quality control is more complete, with immediate feedback of defective product information on the production line, and timely control and adjustment.
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