WhereNet’s Material Flow 2.0 sourcing solution automatically slims down the manufacturing industry
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WhereNet is a subsidiary of Zebra Enterprise Solutions, and its head office is Zebra Technologies. WhereNet is a leader in wireless solutions, mainly used for enterprise asset tracking and management. The company recently announced that a leading international car manufacturer has decided to adopt the company’s Material Flow: Replenishment 2.0 solution. This is a real-time comprehensive production process implementation plan, which can straighten out the entire purchase process of the enterprise. The Material Flow Replenishment solution can seamlessly integrate existing enterprise resource planning (ERP) systems, enabling industrial manufacturers to reduce inventory and labor costs, while increasing the company’s output and quality.
Nathan Pearson, Project Manager of Material Flow (logistics) of a leading international car manufacturer in Indiana, said: “We learned that in one of our branch plants, the efficiency of the Material Flow Replenishment solution was increased by 12%, so we decided to expand the program. Application scope. We currently manage 750 parts and components in a factory area of more than 1.25 million square meters. By obtaining real-time data and inventory analysis reports, we are well aware of various situations. So we can make wise decisions and change the factory in an instant The business process. WhereNet is very helpful to our slimming plan in the manufacturing process, bringing our slimming plan to a new level.”
The Material Flow solution integrates RFID technology and software technology. The design goal is to support the manufacturing industry’s automatic slimming technology, make the manufacturing operation process fully visible in the factory, and conduct centralized management and control of suppliers, internal supply, and communication within the factory. For example, the Material Flow solution can also increase the value of the system. Through investment in ERP software, such as the purchase of SAP software packages, the main data repository can be obtained. This solution can return real-time implementation information to the ERP system, improve error prevention functions, and improve data accuracy.
In addition, Material Flow can streamline the ERP’s on-demand procurement process, because it can eliminate multiple intermediate links and only need one transaction to complete. This solution can provide real-time implementation information, mainly showing the information that goods are sent to the production line from external suppliers or internal warehouses. The operation instructions of each process position in the workshop are very simple, and the required information can be obtained at any time.
The Material Flow solution is based on the latest open standards and integrates various automatic identification and data collection technologies to make the ERP system more powerful. Material Flow provides real-time and effective data, which comes from workshops and external suppliers, so that every member of the supply chain can quickly respond to inventory changes, production status, and customer requirements. The new features of version 2.0 include: advanced analysis functions, automatic reports and alarm functions.
Tom Bacon, senior vice president of government business, logistics, and manufacturing at Zebra Enterprise Solutions, said: “The manufacturing environment is constantly changing. Manufacturers usually need to prepare excess inventory to ensure that the assembly line does not stop due to a shortage of parts. Passed Integrating automatic identification and data collection technology and real-time implementation software, our Material Flow replenishment system can eliminate the drawbacks of manufacturers blindly restocking. What we provide is updated every minute and accurate information based on consumption. This information comes from the assembly line Every process in the manufacturing industry can bring new intelligent services, higher levels of automation and benefits to the manufacturing supply chain.”
For example, the intelligent parts procurement solution, it is always tracking the demand for various parts, optimizing the arrangement of these needs, and then sending instructions to the drivers of the equipment transportation department. The driver’s vehicle is equipped with an on-board Wi-Fi terminal, which can tell the driver where to obtain these parts and where to deliver them. If the assembly line needs a certain part, the system will immediately alert the manufacturer and supplier, and the corresponding supply chain logistics will be started simultaneously, so as to achieve the effect of reducing inventory and increasing productivity. (Text/Zhuang Biaowei)
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