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RFID technology is a long-distance recognition and multi-target recognition technology. It is used in heavy machinery such as lathes. It is mainly used to help factories to better understand the service life of machine tools. For cutting machines, V-CUTs and other large machines The management role of the company is enormous. In view of the current situation, Shenzhen Shangfang Technology Co., Ltd. has independently developed and equipped a complete technical solution. We use RFID information tracking for frequently-changed parts of large machinery (such as diamond knives) to ensure that users use original tools. At the same time, we automatically collect the actual conditions of tools and other information periodically to achieve full control of the life cycle. Manufacturers lay out the market and provide effective digital basis for serving customers.
The management scope of the entire program can be roughly broken down as follows:
Mechanical component life cycle management;
Anti-counterfeiting management of mechanical parts;
The user’s assets are subject to statistical management.
For several parts, we can analyze as follows:
In the life cycle, the parts of each large-scale CNC machine tool have a time limit and number of times. For example, the diamond knife of a cutting machine has a limited number of times. When it exceeds this range, the tool needs to be sent back to the manufacturer for processing, or directly If scrap processing continues to be used, it will not meet the requirements of the industry. The control of this process is very important to the manufacturer. The manufacturer can control the number of times the tool is used, and can provide customers with effective help in a timely manner based on the data they have mastered. At the same time, it can effectively drive the production of the factory itself.
Management method: Implant an RFID smart chip on the managed components, the chip uses UHF frequency band, and at the same time, install an RFID smart module inside the machine, or install an RFID reader directly, when the device is started, RFID reads and writes The device can automatically collect chip information to achieve the purpose of automatic supervision.
Equipment requirements: The reader has a certain degree of seismic strength, and the reader has a certain degree of protection. It can automatically eliminate interference for a small amount of oil or moisture; Shangfang Technology has done long-term market research in this regard and made targeted In order to deal with it, our equipment has been widely used in large machinery factories in Taiwan, India, Shenzhen and other places.
Label selection:
The size of the label is 7mm in diameter, and it is managed by implanting a tool. Here, our company’s top technology can provide a special chip implantation program for the manufacturer to use for the management of metal. (Note: The direct application of RFID chips in the mechanical field has certain skills and obstacles, and professional processing is required to ensure that it is effective).
Reader: SFR-44, a special reader for machine tools, designed for the working characteristics of machine tools, safe and stable
Component anti-counterfeiting: When the equipment is used up to the expiration date, mechanical parts need to be replaced. Many users directly purchase other tools and other parts on the market for convenience and cheapness. This will cause great damage to the machine, which is unwilling to manufacturers. For this reason, the management of RFID parts is extremely important. Products with RFID and those without RFID can be separated very well. This provides a good working basis for follow-up services. Even, we can Control the operation of the machine by identifying first and then working.
Asset management is tailored to users. Many companies need a special statistical management to regularly inventory the company’s assets. For machinery with RFID tags, users can carry out inventory work by themselves on a regular basis.
Handheld machine: SFR-V50000
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