Clever Max intelligent hanging line promotes Qingdao Yongyuan’s production efficiency to significantly improve
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In 2013, Qingdao Yongyuan introduced Clever Max. And completely changed the original production model, quality control system and salary system, thus starting the transformation of intelligent clothing manufacturing.
After using the Clever Max intelligent hanging production line, Qingdao Yongyuan’s production efficiency has been significantly improved. The Clever Max intelligent hanging production system can support simultaneous online production of multiple styles. Regardless of whether the quantity of this style is 10,000 pieces or 1 piece, it can flexibly complete the sewing process on the production line. Due to this feature, Yongyuan’s exchange time has been shortened from the original 1.5 days to 2 hours. In addition, the Clever Max intelligent hanging production system not only supports the balance within the process, but also through the “inter-process balance technology” that supports the site’s process reuse, personnel dynamic adjustment and other functions, the common bottleneck problems in the production process can be easily solved. . Without adding additional personnel, the production efficiency is increased to more than 90% according to the GSD standard, the efficiency of some styles can reach more than 100%, and the overall efficiency is increased by more than 40%. With Clever Max’s functions such as intermediate inspection, automatic random inspection and intelligent rework, quality control has also been greatly improved. The processing quality of each worker has been clearly measured and combined with the salary system, the yield rate has been effectively increased.
After using the Clever Max intelligent hanging production line, Qingdao Yongyuan’s production efficiency has been significantly improved. The Clever Max intelligent hanging production system can support simultaneous online production of multiple styles. Regardless of whether the quantity of this style is 10,000 pieces or 1 piece, it can flexibly complete the sewing process on the production line. Due to this feature, Yongyuan’s exchange time has been shortened from the original 1.5 days to 2 hours. In addition, the Clever Max intelligent hanging production system not only supports the balance within the process, but also through the “inter-process balance technology” that supports the site’s process reuse, personnel dynamic adjustment and other functions, the common bottleneck problems in the production process can be easily solved. . Without adding additional personnel, the production efficiency is increased to more than 90% according to the GSD standard, the efficiency of some styles can reach more than 100%, and the overall efficiency is increased by more than 40%. With Clever Max’s functions such as intermediate inspection, automatic random inspection and intelligent rework, quality control has also been greatly improved. The processing quality of each worker has been clearly measured and combined with the salary system, the yield rate has been effectively increased.
Qingdao Yongyuan once had 14,000 employees, but in the case of rising labor costs in China, it has now been reduced to 4,600, and recruitment is difficult. Because in many people’s eyes, the garment factory is a place that needs to work overtime frequently, there are no weekends or holidays, and the labor intensity is high. Some garment manufacturing workers are unwilling to keep their children working in the garment factory. Moreover, the new generation of Chinese born in the 90s and 00s has a much higher demand for personal time than the older generations of Chinese. They require more rest time, such as weekends and holidays, to be able to spend time with their families or engage in leisure activities outside of work. .
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