LED company Mulinsen uses PDA handheld terminal to realize wireless automation of workshop and warehousing
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The backward real-time information collection technology in the production process, weak workshop tracking and monitoring capabilities, and low production scheduling and on-site control levels have become common problems faced by domestic manufacturing companies such as Mulinsen. Through investigation, Pinbang learned that there are the following problems in the data collection of the Mulinsen workshop:
1. In the production process, real-time information collection technology and means are relatively backward, paper transmission, manual transcription;
2. Information is not timely, inaccurate, incomplete, inconsistent, and delayed in entry;
3. The workshop’s tracking and monitoring ability is weak and cannot monitor the production situation in real time; frequent changes in the production plan have a great impact on the execution of the plan;
4. The level of production scheduling and on-site control is low; the production data collection, sharing, synchronization, and feedback mechanism of multiple workshops is not flexible;
5. There is a big difference in calculating the piece rate wages of workers, and it is impossible to calculate the piece rate wages for work in time, and there are situations in which workers’ wages are calculated incorrectly every month.
In view of the current management status of Mulinsen’s workshop, Pinbang Technology specially designed a workshop wireless network solution and a handheld terminal data collection solution for Mulinsen. According to the characteristics of Mulinsen’s management, it can perform workshop process report, attendance report, piece-rate report and other operations. The automatic input, summary, modification, query and analysis functions of workshop flow data have been realized. At the same time, in order to ensure the accuracy of data, the problem of workshop data collection has been significantly improved.
1. Log in: The warehouse manager enters the employee number and password to log in to the PDA terminal system, and the system verifies whether the user information is correct according to the user downloaded to the PDA.
2. Production requisition: The operator uses the PDA terminal according to the back-end ERP production order instruction, outputs the production requisition form and saves it, and confirms the acceptance operation.
3. Process receiving and dispatching: After receiving the process, the operator scans the process transfer card, enters the qualified and unqualified quantities for the time period, and confirms the acceptance operation.
4. Production delivery: The operator scans the work order, records the delivery information after confirming the receipt, and uploads and submits it.
5. System setting: The operator can also bind the operator ID number according to the warehouse and network access of the mobile terminal.
Application effect
Automatic data collection: All data is automatically collected to realize real-time data management of the production line, which not only solves the problem of inputting the production volume of employees, but also meets the needs of online production scheduling.
On-time transmission of information: real-time transmission and update of information in the production workshop solves the problem of outdated and lagging production data, accurate production-in-process inventory control, and ensures the efficient use of production resources.
Precise workshop operation management: improve data accuracy, accurate employee performance appraisal; improve production efficiency, and allow employees to exert greater work abilities in limited working hours.
Zhongshan Mulinsen Co., Ltd. is a comprehensive photoelectric LED new technology industry company integrating LED packaging and LED application products in China. The company has the world’s largest LED packaging production line, focusing on the production of high value-added blue, white, high-power, and infrared products and the introduction of new products.
Pinbang PDA handheld terminal is an industrial-grade handheld terminal equipment commissioned by Foxconn to manufacture according to world quality standards. It integrates multiple functions such as PDA, data terminal, scanner and imager. IP67 high industrial grade, built-in multi-mode wireless network, data communication and advanced data collection functions, greatly improve the efficiency of enterprises in various operations.
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