“Smart Tailor” has become the new engine of Shangjiukai’s transformation and upgrading

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Recently, the reporter saw in Suzhou Shangjiukai Silk Technology and Culture Co., Ltd. in Wujiang High-tech Zone (Shengze Town) that customers only need to take a picture with their mobile phone or in front of a computer, upload the picture and place an order through the mobile phone or computer. The back office of Kai company can measure the size of the human body through the picture data. The designer synchronizes the data to the personalized customization system, and realizes the conversion of different models, styles and fabrics according to the requirements, as well as the flexible combination of different data, specifications and elements on the assembly line. After a few minutes, a new Chinese outfit was designed. The designer then sends the designed drawings to the worker’s operating table through the intelligent conveying system, and through programming, the customized new middle outfit begins to be produced.

It is understood that this is the Song Jinxin Zhongzhuang personalized customization system independently developed by Shang Jiu Kai in cooperation with domestic professional colleges.As long as the database corresponding to the size of the human body and the size of the new layout is established, after the customer takes a photo and uploads the picture to place an order, the data can be directly transmitted to the company for production in the background. The system can model the customer’s body size. , The designer will synchronize the data to the advanced production execution system, generate a unique code, and import this code into the RFID chip, according toRFIDPersonal clothing ID data information, all raw materials and accessories are transmitted to the operator through the intelligent clothing hanging system, and all corresponding information will also be displayed on the operator’s flat display screen, which can realize the order from the order to the production of the entire garment. All automated management.

With the upgrading of consumption levels and consumption concepts, more and more consumers are no longer satisfied with the same standard of ready-made garments. Customized Song Jin’s new middle clothes not only require fit, but also cost-effective, highly personalized, and fast delivery. Their requirements can be Is it satisfied? Wu Jianhua, chairman of Shangjiukai Company, said that nowadays, with the help of “Industry 4.0” thinking and Internet technology, the realization of product design and production intelligence has become a reality in Suzhou Shangjiukai Silk Technology and Culture Co., Ltd. This realizes the transformation from a production factory to a “smart tailor”.

Wu Jianhua told reporters that the design concept of “Smart Tailor” is that customers can choose the size, color, pattern and fabric of the clothes, submit orders, and receive tailor-made clothes without leaving home. This method of using the Internet, the Internet of Things and digital clothing manufacturing has established a brand-new clothing remote customization business model under the environment of e-commerce and digital clothing production. When you walk into the design proofing center of Shangjiukai Clothing and Home Textiles, you will find that there are many differences between this and traditional clothing design: every designer must adjust the design plan according to the computer prompts, the color, style, and style of each piece of clothing on the computer. The fabrics are not the same. The designer realized the conversion of different models, styles, and fabrics of the same product according to the customization requirements, and the flexible combination of different data, specifications, and elements on the assembly line. At the same time, every employee in cutting production has a computer recognition terminal in front of them. When a piece of clothing “flows” over, the operator must scan the electronic chip on the clothing first, and then process it according to the prompts.

Wu Jianhua said when showing the reporter Song Jinxin’s personalized customization system for Chinese clothes that the electronic chip attached to customer information stores the customer’s personalized needs for clothing such as lapels, pockets, cuffs, buttons, and embroidery. The computer recognition terminal on the assembly line will read this information and prompt the operation, and realize the personalized customized process transfer on the assembly line, which can not only meet the personalized demands of customers, but also greatly increase the added value of the product.

As early as 2012, Shang Jiu Kai set up an office and product proofing design center in Como, Italy, hired a famous Italian design company to design product patterns and styles in all directions, and hired top French designers , Combined with well-known domestic designers and academies, to give Song Jin more cultural connotation and fashion design. In terms of intelligence, in addition to cooperating with top designers, Shangjiu Kai also cooperates with domestic professional colleges such as Soochow University and Donghua University to develop intelligent design software. In the same year, Shang Jiu Kai realized the intelligent design of clothing fabrics. The most prominent feature is that it can effectively shorten the product development cycle, improve production efficiency and product quality, and reduce operating costs and resource consumption. The intelligence of clothing design is mainly based on modern textile manufacturing technology, materials and chips that can write codes. Intelligent technology is used in design, cutting, processing and other links to realize clothing body shape collection, version pre-selection, pattern accessories, and color matching. The full automation of DIY design and processing of garments completely subverts the traditional operation logic of the textile industry.

Nowadays, Song Jin’s new Zhongzhuang of Shangjiu Kai has successfully realized the true combination of traditional fabric craftsmanship, clothing customization and market demand, and has designed and developed a series of high-value-added fashion products, such as fashion, home textiles, handbags, Wallets, ties, cultural gifts, etc. Recently, Shang Jiu Kai has successfully developed a management software that uses cloud computing and big data to track and trace after-sales products, carry out modeling analysis, optimize customer service, and improve product design and production. Wu Jianhua said: “The clothing and textile industry has been completely changed by the Internet. The company will further promote the integration of intelligence and the textile industry. With a global strategic vision, it will strengthen independent research and development, enhance core competitiveness, and inject continuous vitality into the development of the company. .

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