Supply chain information sharing, breaking through traditional business concepts
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face challenge :
? Fierce competition in the business environment
? Shortened production cycle
? New Mainland Labor Contract Law
? Staff spends high overtime
? Huge operating capital
Zymmetry solution:
? Qiyu RFID production management system
? Qiyu ERP Enterprise Resource Management System
Benefits after implementation:
? Improve the cooperation and coordination of supply chain partners
? The production cycle is shortened by 18%
? Reduce employee overtime expenses and save 15%
? The time spent by salespersons on order follow-up and administration saves 20%
Identify real business opportunities
Xiande Industrial (Group) Co., Ltd. is a large-scale underwear manufacturer in Asia. It has accumulated more than 30 years of production and export experience. It has factories in Hong Kong, Macau and China and has more than 1,000 professional and technical personnel. Focus on the production of men’s underwear. So far, the production category has been extended to men’s and women’s and children’s underwear, pajamas and leisure wear. At the same time, the annual output has exceeded 100 million pieces, which are exported to major clothing retailers in Europe, America and Australia (such as Walmart, Costco, CK Maxx, etc.) Wait). Xiande Group is definitely a leader in the underwear industry. The way of doing business is constantly innovating and changing. The general manager of the group, Mr. Zheng Zhongxian (Dominic), said that facing the complex competitive environment and the difficulties of corporate transformation, in order to cooperate with the development of the group, It is necessary to conscientiously implement the concept of technology-driven business development, to provide high-quality products as the benchmark, to satisfy customer requirements as the center, to industry vertical collaborative development as the orientation, and to benefit from the fundamental in order to grow together with mainland China. Achieve harvest from the huge development opportunities, and have an early opportunity in the global market. Zheng Sheng attaches great importance to the interactive and collaborative relationship between partners. Based on years of mutual trust and strict selection of partners, Xiande strengthens “cooperation”. This is no longer a division of labor and collaboration in the usual sense, but the sharing of information between the two parties. Under the conditions, for the common strategic goal, jointly develop a flexible plan.
RFID strengthens communication and understanding externally and internally
An effective management solution is to increase the transparency of the supply chain, increase the degree of information sharing and the speed of information circulation. Failure to obtain a clear or real-time vision will reduce the trust among member companies and force member companies to make wrong judgments or decisions with incomplete information. Zheng Sheng pointed out that especially in traditional garment factories, there are often many confusions and serious mistakes in information. For the clothing industry, it is necessary to completely monitor the conditions of the workshops and workers, especially if the virtuous has more than a thousand workers, just looking at the calculation of workers’ wages is a rather complicated task. This is because, in order to encourage workers to work more and earn more, this industry often adopts the method of wages based on the number of pieces; but on the other hand, domestic manufacturers must comply with the Mainland’s “Labor Law” and the customer’s social responsibility compliance ( Social Responsibility Compliance), including minimum wage and overtime wage regulations. Therefore, Zheng Sheng has selected and adopted the RFID (Radio Frequency Identification Technology) production management solution provided by Zymmetry Group. The introduction of the system not only greatly saves operating expenses, but also directly improves overall productivity and operations in all aspects. Benefit key performance indicators (KPI) can achieve 15% ~ 25% improvement effect.
In the early days, virtuous virtues were similar to the general clothing industry, and they used the method of cutting “work tickets” (also known as flying children) to calculate wages. When each worker completes a certain process of a bundle of semi-manufactured products, he cuts one line of the “work ticket”. Then, the factory collects them on time and calculates the wages of each worker. The disadvantage of this approach is that the production progress cannot be reported quickly and accurately, and payroll work takes time. What’s more, in order to get a little more wages, some workers will deliberately save “flyers”, and then pay them out on overtime days. This virtually caused the factory to pay extra wages, and at the same time the production progress could not be reported in real time.
After Xiande uses the Qiyu RFID production management solution, the improvement is immediate. It is not only in the assessment of workers, but also can easily see in real time whether their personal production speed is higher or lower than the target. In addition, since the computer records which worker handles each process of each product, the worker dare not sloppy for speed (the wrong product will be returned to her to do it again). Workers can also check their own work progress and wages at any time, and the information flows in real time. Everyone has the benefits and virtues.
In addition to improving the efficiency of calculating wages after Xiande uses this solution, another more important benefit is that the transparency of the production process can be greatly improved. Through the computer, the management can see the number of goods processed in each process in real time to judge that there may be an imbalance in the process, which group of employees is slower than the progress, and where the production bottleneck is, so as to quickly deploy manpower, etc., and strengthen information The speed and level of circulation can avoid errors caused by information delays and improve the responsiveness of the supply chain. Even if the office building of Xiande is located in Hong Kong, colleagues in Hong Kong can also use the Internet to view the production progress of each order in the mainland plant in real time, so as to answer the inquiries of foreign customers and assisting partners and implement information sharing.
Benefit sharing and risk sharing
Establish a systematic cooperation mechanism to realize benefit sharing and risk sharing among supply chain members. The cooperative relationship between supply chain enterprises is established under the drive of interests and needs to be maintained by interests. Therefore, in response to the competitive pressure faced by suppliers and the severe impact of coping with the demand for changes, the advanced management mode enables upstream suppliers to make good use of information sharing to meet downstream manufacturers’ The demand for quantity, and then improve the overall performance of the supply chain, this is the new thinking of current managers.
Hong Kong Headquarters:
19th Floor, Yumei Industrial Centre, 2 Wufang Street, San Po Kong, Kowloon, Hong Kong
Phone: (852)2588-1848
Fax: (852)2583-9825
Dongguan Office:
4th Floor, Notary Building, No. 6, Licheng Avenue, Changma Road, Changping Town, Dongguan City
Phone: (86)769 81091971
Email: [email protected]
Website: www.zymmetry.com
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