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At present, the fourth industrial revolution led by intelligent manufacturing is sweeping the world, and its characteristic is to emphasize the individualization and customization of manufacturing. To realize intelligent manufacturing, flexible production is the most critical link. At present, Turck’s RFID products are being widely used in this link to help customers achieve flexible production, equipment control, material tracking, quality management, identification, data transmission and other needs. Only Kai, Turck’s RFID product manager, said: “Under the background of Industry 4.0 and “Made in China 2025″, Turck has fully felt the extensive needs of China’s industrial control market, and the RFID product market has gradually evolved with the popularization of intelligent manufacturing. Expand the scale. In 2016, Turck RFID products opened up more new industries on the premise of consolidating the existing market, and their applications have begun to shift from point to line.”
Choose the most suitable RFID products for customers
RFID is a non-contact automatic identification technology realized by radio frequency communication. It has the advantages of long identification distance, fast identification speed, strong anti-interference ability, and simultaneous identification of multiple targets. At the same time, RFID tags also have the advantages of waterproof, antimagnetic, high temperature resistance, long service life, long reading distance, data on the label can be encrypted, storage data capacity larger, and storage information can be changed freely. It is used in logistics and manufacturing. , Transportation and other fields have prospects for large-scale applications, and are considered to be one of the most promising information technologies in the 21st century.
RFID products have a wide range of applications. However, due to the particular application environment in the industrial field, there are unique requirements for RFID products. Zhikai analyzes this and believes: “Due to the special environment and needs of the industrial field, RFID products are generally required to have seven basic characteristics. : Extremely high stability and reliability; high protection level adapted to the industrial environment; rich communication interfaces; flexible IO expansion capabilities; easy maintenance; efficient pre-sales technical exchanges; timely after-sales technical services.”
It is precisely seeing the prospects of this market that Tucker has been committed to the innovation of RFID products. Turck’s RFID products are developed based on fieldbus technology, so they have unique advantages in communication and support almost all common fieldbus communication protocols, including Profibus DP, DeviceNet, Modbus TCP, PROFINET, EtherNet/IP, etc. and programmable gateways , Can exchange data with various controllers or industrial computers conveniently; 2-16 channels can be combined in any way; IP67 or IP20 protection grade products can be provided; compatible with all interfaces under the BL67/20 platform.
In addition, Turck’s RFID product innovation is also reflected in many aspects, such as: the RF transmission of the read-write head can be turned off through the program to reduce environmental interference; the module and the read-write head support hot swap; a single electronic module can be simultaneously Supports high frequency and UHF read/write heads; besides RFID electronic modules, each site can also expand digital, analog and other conventional IO modules at will.
Speaking of the biggest advantage of Turck RFID products in the fierce market competition, Zhikai believes that in addition to advanced technology, mature products and solutions, Turck’s core competitiveness is more reflected in choosing the most suitable products for customers. : “A product does not best suit the needs of customers because it is the latest. In the past, many manufacturers often only considered bringing the latest products or technologies directly to Chinese customers. They did not consider or have no time to consider these products. Whether it really meets the needs of customers. Now, as the market and customer applications become more and more mature, this approach in the past is no longer feasible. Only when you truly understand the specific needs of customers and the market and provide targeted solutions or products are the fundamentals. “It is precisely because Turck insists on putting customer needs in the first place, relying on excellent product strength and rich application foundation to provide customers with one-stop services and customized solutions, so Turck has always maintained fast and Balanced development.
RFID helps flexible production
Intelligent manufacturing has become the future development direction of the global manufacturing industry, which is characterized by emphasizing the individualization and customization of customers. In theory, it is to connect raw materials, factories, distribution and customers together. The customer only needs to place an order, and the factory will automatically purchase raw materials according to the customer’s individual needs, arrange production, and then deliver the goods directly to the customer.
In the whole process, flexible production is the most critical link. At present, Turck’s RFID products are being widely used in this link. RFID technology is to install the code carrier on the workpiece or the workpiece carrier, and run with the workpiece from beginning to end, forming a database that moves in the entire production process. According to the process and production management needs, read/write heads can be set at the branch of the workpiece logistics, the entrance and exit of the important process, to read the data in the code carrier, so as to realize the material tracking and production in the entire manufacturing process manage.
During the interview, Zhi Kai explained how Turck’s RFID products can help users realize smart manufacturing by taking the automobile manufacturing industry as an example. At present, Turck’s RFID products have been widely used in all aspects of automobile manufacturing. RFID tags are bound to the car body in the welding workshop, and pass through the paint shop and the final assembly workshop together with the car body until the whole car is assembled. After the completion of the handover to the user, the full life cycle tracking of the vehicle can be realized. In future vehicle maintenance, the tag can also be used to identify the vehicle. This kind of application can standardize vehicle identification in welding workshops, paint workshops, and assembly workshops during the manufacturing stage, and enable all important parts in the car to be identified at the same time. Whether it is during the installation of the workpiece, after the installation of the workpiece, or the completion of the vehicle assembly, the workpiece can be tracked from production to the end user, which can reduce installation errors, save production time, and achieve quality control during the production process. In the use and maintenance phase, vehicle information can be quickly identified, so as to achieve vehicle traceability.
At present, the Internet of Things has been identified as one of China’s strategic emerging industries. RFID, as one of the most critical technologies of the Internet of Things, its market size will also grow with the development of the Internet of Things. With the development of the industry, the huge market space for RFID is about to open up, and competition in the industry continues to intensify. Excellent RFID companies pay more and more attention to the research of the industry market, especially the in-depth analysis of the industry development environment and product users. As Zhikai said: “The key to the success of an enterprise lies in whether it can firmly lock in and capture the demand before it is formed. Therefore, Turck will pay more attention to the Chinese market in the future and will target Chinese users. Need to develop more suitable products to help the development of China’s smart manufacturing.”
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