UHF RFID clothing management advantages
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With the increasingly fierce competition in the apparel industry, in order to be invincible in the market competition, it is necessary to continuously improve production efficiency and shorten the capital turnover time. According to market research and analysis, through informatization of the entire clothing industry, production efficiency can be greatly improved and capital turnover time can be shortened. At present, most of the clothing industry is all traditional operation methods, resulting in poor information feedback. When problems arise, they cannot be discovered and dealt with in a timely manner, which leads to the lack of work in many links. At the same time, the situation of product sales cannot be grasped in time, resulting in the out-of-stock of the best-selling products and the under-selling of the products, which also reduces the profit.
UHFRFIDThe technology can be informatized from clothing production, product processing, quality inspection, warehousing, logistics and transportation, distribution, and product sales, providing users with real-time dynamic tracking and query throughout the process; realizing the monitoring of processing information, system operation status, and business operation quality Management, while providing real, effective, and timely management and decision-making support information for managers at all levels, providing support for the rapid development of the business, will be able to solve all problems, and from then on comprehensively reduce costs, increase profits and competitiveness.
The ThingMagic UHF RFID series of Trimble’s ThingMagic UHF RFID products represented by Shenzhen Quanshunhong Technology is a leader in the UHF RFID field. Under the premise of ensuring anti-collision and anti-interference, the reading rate reaches: 750 tags/sec. Many foreign clothing industries have successfully integrated ThingMagic hardware equipment in factories, stores, supermarkets and other areas. The following will introduce to you in detail the application scope and successful cases of UHF RFID in the field of clothing.
1. Clothing RFID anti-counterfeiting function
In the production process of RFID clothing management, UHF RFID card issuers are used to combine some important attributes of a single piece of clothing such as: name, grade, item number, model, fabric, lining, washing method, implementation standard, product number, inspector Write the number, etc. into the corresponding electronic tag, and attach the electronic tag to the garment.
RFID electronic tags can be attached by: implanting them in clothing, making them into nameplates or hangtags, or adopting recyclable anti-theft hard tags, etc. Each piece of clothing is given a globally unique ID number that is difficult to forge, which can effectively avoid counterfeiting and well solve the problem of clothing anti-counterfeiting.
2. Clothing RFID warehouse management
Because UHF RFID technology is available in non-contact and non-visual situations, it has the characteristics of simultaneously identifying multiple tags, that is, dozens of whole boxes of clothing with UHF RFID tags can be read through UHF RFID. The writer can accurately read all its logistics data at one time, which greatly improves the logistics efficiency. (For multi-tag video, please click >>>”Stack 125pcs tags, read the whole in 1 second”)
The use of UHF RFID technology in the warehouse management of RFID clothing management can realize the visual management of all management units, which can greatly shorten the packaging, handling, inventory, and statistics time, thereby reducing cargo damage, accelerating capital turnover, and greatly improving the efficiency of warehouse management.
Through this process, 15,000 pieces of clothing items can be verified per hour in only one UHF RFID channel. The automation of the verification process can reduce the time a single product spends in the supply chain by 5 to 7 days.
3. Inventory of warehouse RFID technology to avoid out of stock and broken codes
For manufacturers and clothing stores, UHF RFID readers can be used for warehouse inventory. Customers can automatically analyze the tags read by the readers to know a certain style, a certain color, and a certain model. The actual number of garments to ensure the balance of inventory, and timely replenishment, to avoid the phenomenon of out of stock or broken codes of a certain garment in the clothing store, and to ensure the normal needs of customers.
4. Store RFID anti-theft
The UHF RFID reader has a relay output function inside, that is, when the UHF RFID reader reads a tag or a tag with a specific format, the UHF RFID reader will close the relay, thereby triggering the external relay to close, and Start the alarm or alarm indicator to alarm, there are several situations for the RFID tag anti-theft:
4.1 RFID tags in clothing stores need to be recycled
In this case, the reader installed at the door of the clothing only needs to read the tag to trigger an external alarm.
4.2 RFID tags in clothing stores are not recycled
In this case, the clothing store can use the UHF RFID reader to rewrite the label on the clothing that the customer is about to buy, and define a byte of data. When the byte is 0, it means no purchase, and when it is changed to 1, It means that it has been purchased. When the reader at the door reads an unrewritten tag, it will trigger an external alarm to alarm, and when it reads a rewritten tag, it will not trigger an external alarm.
5. RFID quick inventory
UHF RFID handsets can be used for real-time inventory of goods on the shelf and the back-end inventory of the store. Reports can be generated by region and by shelf position, and data in a specified format can be generated according to actual requirements, and uploaded to the store management in real time or offline. system.
6. RFID fast cash register
Via fixed UHF RFIDReaderOr RFID handheld cash register equipment, the system can quickly collect the product information selected by the customer and generate a sales list, which greatly saves the checkout time, and sales staff can use more precious time to focus on customer service.
Successful RFID clothing management application case
UGG new store deploys RFID technology to enhance shopping experience
Footwear, clothing, and accessories company Deckers recently deployed an RFID system in McLean’s newly opened UGG store. The company has installed RFID tags on the soles of the shoes so that consumers can view the product-related information on the RFID touch screen when they try them on. The solution was jointly developed by Deckers and the New York technology company Control Group.
The UGG store RFID solution includes a 65-inch high-resolution touch screen equipped with an UHF RFID reader to display information such as shoe styles, color options, and videos.
Powers said the company’s goal is to provide consumers with a seamless online shopping experience.
The company installed UHF RFID readers on the floor in front of each touch screen in the store. The staff also attached RFID tags to the shoes and used Zebra UHF RFID printers to encode them.
Control Group Charlie Miller said that the RFID tag installed on the sole has a unique ID number, which has built-in product model, size, color and style information. When consumers try on shoes in front of the RFID floor, the UHF RFID reader will automatically read the tag ID number and transmit it to the Control Group software. Then, the software will control the touch screen to display the product’s information.
Consumers can also install touch screen prompts to share these product information via SMS. In this way, regardless of whether the consumer has purchased the product, he can view the detailed information of the product. Managers can also redesign the store’s visual effects and other conveniences based on the data collected by RFID.
Currently, the store is studying other applications of RFID technology. Miller said: “The shoe rack will also use a touch screen with a built-in UHF RFID reader to display the inventory of goods.”
Levi’s uses EPC RFID technology to gain a competitive advantage
Since 2005, the famous American brand Levi Strauss & Co. has begun to manage its inventory reasonably and accurately, so as to realize the efficient operation of inventory management as much as possible. To this end, Levi’s established an ad hoc working group consisting of system structure management, sales, IT management and other departments to conduct in-depth research on the status quo of its supply chain, hoping to improve its inventory management by adopting EPC/UHF RFID technology to improve The overall efficiency of the supply chain.
The survey found that: the inventory in the store is 4 months or more; the mismatch and inconsistency between the manually calculated inventory and the system calculated inventory is as high as 20%; there are uncompleted or incorrect orders; the purchase of unnecessary products, This leads to low inventory turnover and excess inventory; the inventory report lacks specific product model and color information; sales do not match expectations of high inventory.
Levi’s has strong operational capabilities in Mexico, so he chose to carry out a pilot in Mexico, hoping to reduce inventory for up to 2 months and reduce the percentage of out of stock; EPC/UHF RFID technology is used to accurately manage the replenishment process, increase sales, and operate In terms of DC (distribution center), EPC/RFID technology is completely adopted; EPC/UHF RFID technology is adopted in the loading, sales, return, exchange and inventory management links. Through the integration of EPC/UHF RFID technology, it is found that the inventory has been reduced from the previous 4 months to 2 months; the manual and system comparison of the shelf inventory in the store has increased the accuracy to 99%; more complete and specific information can be obtained Inventory information; sales increased by 11 percentage points; improved consumer buying experience; reduced sales caused by reduction in stocks decreased by 40%; improved supply chain efficiency through fully automatic replenishment; improved inventory work accuracy; Transportation costs are reduced, especially “waiting time”; the efficiency of DC is significantly improved.
Currently, Levi’s is embarking on applying EPC/UHF RFID technology to its production lines, such as production plants, DCs and stores. Especially attach a unique EPC/UHF RFID tag to each product and commodity, so as to achieve efficient operation and traceability from the production link of the supply chain to the sales link of the store.
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