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At present, in some mines uncovering soil and mining sites, there are many transportation engineering vehicles and excavators operating continuously. In order to facilitate management and ensure the progress of the project, it is not only necessary to count the effective number of transportation vehicles, but also to check the number of excavators. Effective statistics of workload. At present, because there are no mature products and systems on the market, most construction sites still use manual vote counting and assign special personnel to perform statistics at designated points on the construction site. However, manual vote counting not only has problems such as cumbersome work, error-prone, easy cheating, mutual wrangling, and too strong subjectivity of counting data, but also problems such as inclement weather and personal safety.
The special environment of the mining area has great limitations on wiring, pulling power, and Internet access. There are also some manual counting devices installed in the excavator cab on the market, which require manual operation. The excavator itself is a kind of manual operation excavator. Heavy work that does not allow any errors. If too many manual operations are carried out during this process, not only is subjective and error-prone, but there is a great safety hazard when loading earth. Based on these factors, Shenzhen Ruinetcom Technology Co., Ltd. proposed the concept of “excavator automatic counting system”, which does not require manual operation by the excavator hand, and automatically counts after power on, and has developed a very cost-effective excavator vehicle Automatic counting system.
Main features of automatic counting equipment for excavator vehicles:
Using RFID tag directional recognition technology, there is little interference between excavators, and the card reading distance is adjusted according to the needs of the project, and the maximum distance is 10 meters.
Automatic recognition throughout the process, no network support, no USB flash drive, and it can run after power on, and the operator does not need professional knowledge.
Full voice prompt function, prompt recognition success information, prompt data synchronization status information.
Dual card binding, no need for excavators, transportation vehicles to adjust the distance and angle can be identified.
Anti-vibration bracket, RFID identification equipment installation and car roof, fast installation with steel wire rope, anti-vibration and impact resistance.
The power supply directly uses the power supply on the excavator without wiring.
The counting host adopts shock-proof, shock-proof, and convenient design. The off-duty driver picks up the project department and plugs in the network and power supply, automatically reports data, automatically updates time, and system data without human intervention.
In order to facilitate the verification of the working conditions of trucks and excavators, and to prevent malicious cheating, such as circling, empty vehicles, dissatisfied vehicles, etc., the automatic counting equipment of excavators and vehicles needs to be combined with the automatic counting equipment of vertical vehicles to realize the verification of transportation routes. Put an end to artificial cheating.
Main features of automatic counting system for excavator vehicles:
Complete project management: project management, personnel management, card management, vehicle management, loading and unloading point management.
Complete record query: universal query for transportation records and loading and unloading records.
Complete settlement functions: transportation settlement, loading and unloading settlement, transportation settlement supports settlement on site and settlement of routes, and supports transportation pricing for different routes on the same construction site.
Complete statistical functions: Automatically carry out transportation statistics, loading and unloading statistics, and generate daily, weekly, monthly, quarterly, and annual reports, visually and intuitively displayed to users.
System data security: multiple methods to ensure user and system data security.
Hierarchical and grouped user management.
Sensitive data is encrypted with MD5.
The binary stream protocol is not easy to crack.
Critical operations are verified at the link level.
Put an end to artificial cheating and human error:
Various technical methods such as transportation time verification, transportation route verification, transportation picture verification, etc., prevent human cheating.
The entire counting process is fully automated, with server background processing such as settlement, automatic report generation, and objective and reliable data.
Fully support remote project supervision:
Public network service, monitoring project progress anytime and anywhere
Project implementation supports cross-regional site management
PC software, Apple/Android phone full support
The automatic counting system for excavators is a special counting system that is upgraded and perfected on the automatic counting system of vehicles. It not only takes into account the counting and billing of transport vehicles, but also needs to consider the counting and billing of excavators. Generally, a complete vehicle counting system requires three counting points: loading point, ticket inspection point, and unloading point in order to achieve accurate counting and prevent human cheating. Under normal circumstances, we can ignore the ticket inspection point, but in order to verify, prevent errors, and prevent cheating, the loading point and the unloading point are indispensable. According to the concept of loading and unloading, every excavator is a loading device, so in the excavator counting system, each excavator is equipped with an automatic counting device that can read the RFID card of the truck it is loaded. , Through the statistical analysis of the number and tonnage of the trucks it has loaded, so as to calculate the workload of the excavator. The new vehicle counting system uses hierarchical, hierarchical, and hierarchical models. It has fully taken into account the complex application scenarios of multi-point loading and multi-point unloading of transport vehicles. It not only achieves accurate counting and measurement, but also achieves flexibility according to the scale of the project Configuration.
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