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China is a big manufacturing country, and every manufacturing industry in China is already a sea of flames, and the clothing industry is no exception. How a garment factory survives and develops in a sea of flames, it is bound to adopt advanced technology and advanced management concepts to produce. At present, most small and medium-sized garment factories adopt barcode management. Each piece of clothing has its own barcode label, and the price and item number can be inquired, warehousing, statistics, etc. through the barcode. However, as the production capacity of garment factories increases, scanning barcodes on each piece of clothing is time-consuming, labor-intensive, and error-prone. Therefore, how to manage garments more conveniently and effectively is already a consideration for garment factories in the future. The problem is.
RFID technology
The emergence of RFID technology did not first appear in the clothing industry. After decades of development, RFID has been widely used in all walks of life, and it is penetrating into various traditional industries, and the clothing industry is no exception. Because UHF RFID technology uses wireless radio frequency for non-contact two-way communication to exchange data to achieve automatic identification purposes, it is waterproof, antimagnetic, high temperature resistant, long service life, long reading distance, data on the label can be encrypted, and data storage capacity Large, easy to change storage information, identification of high-speed moving objects and identification of multiple tags at the same time, many clothing companies by combining RFID tags with clothing, clothing management can be realized automatically, real-time, and intelligently. At present, RFID technology has gradually become an indispensable technical tool and means for brand clothing factories to improve clothing management, reduce management costs, and enhance core competitiveness.
Intelligent management solution
The main purpose of this solution is to use the RFID technology’s long-distance fast batch reading and writing, unique identification and anti-counterfeiting and anti-theft characteristics to realize the fast batch receiving and sending operations of goods, and to record the attribute changes of a single piece of goods in the logistics and commodity circulation links, so as to achieve high efficiency The purpose of operation and real-time traceability is to help customers optimize warehousing and logistics operations, implement channel supervision policies, and promote product sales.
RFID clothing factory intelligent management solution
The specific construction goals of the plan include:
1. Give each piece of clothing a unique identification ID. By retrieving this ID, you can query the information recorded in the production, logistics, and sales of this product, so as to realize the timely tracking and tracing management of a single product;
2. When receiving the goods in the headquarters warehouse, use the RFID receiving channel equipment to quickly scan the whole box of the goods, generate and print the packing list, and automatically connect with the ERP system, and record the detailed list of each box in the database;
3. When shipping the warehouse, use RFID equipment to quickly scan the entire box of the goods, check the scanning results and the shipping notice, generate and print the shipping list of each box of goods, or the batch of shipping lists, and record in the database Each RFID electronic tag is associated with the delivery time of the goods, the destination of the goods, the agent number and other commodity attributes and commodity flow information;
4. Downstream agents are also equipped with RFID scanning equipment, and they can access the ERP software system of the brand through the Internet to perform the same operations, conduct fast and precise warehouse management, and collect information on the flow of goods from dealers and retail stores. Customers and agents and distributors at all levels can share data synchronously and manage collaboratively;
5. When picking goods in a warehouse or taking inventory in a store, the RFID handheld terminal can be used to quickly select the target goods according to the order to avoid wrong picking, missed inspection or multiple picking; there is no need for one-by-one operations to achieve efficient inventory;
6. When the market supervisor of the brand or agent needs to inspect the suspicious goods, use the RFID handheld terminal to scan the electronic label in the goods, you can inquire about the circulation history and order batch information of the goods, and identify the goods in time Authenticity and channel attribution;
7. When the product is sold in the store, the RFID console connected to the POS of the store can scan the label information of the sold goods, update the sales data, and set the EAS position of the label to the non-alarm state; when the product passes through the door of the store, it is anti-theft In the system, goods that are normally sold can pass without alarming, and clothing that has not gone through the normal purchase process of POS will trigger an audible and visual alarm;
8. The information stored in the RFID tag of each piece of clothing is protected by a password. Only the legal RFID device in the system can correctly collect or rewrite the label information, and illegal devices cannot collect it to ensure the safety and uniqueness of the information.
Program implementation plan
The first step: select RFID tags
There are many technical implementations of RFID tags. Depending on the use environment, such as high temperature, humidity, pressure, etc., the technologies used are also different. Of course, the cost will vary. Choosing a suitable RFID tag is not only efficient. High and cost-saving.
Step 2: Generate RFID tags
Automatically generate and print RFID labels, affix a unique identification mark to each item
Step 3: Put RFID tags on products
In the clothing generation process, in order to ensure the accuracy and completeness of the generated data, labeling is an indispensable link.
Step 4: Implementation of production and sales
With the unique identification of RFID, the cutting, ironing, sewing, external processing, outbound storage, sales and other data of goods are clear.
Step 5: Officially launched
Advantages and disadvantages of RFID technology
The advantages of RFID technology are definitely obvious. RFID can be accurately read in batches only in an electromagnetic field, which is more convenient and quicker than scanning barcodes one by one. Another advantage is that the RFID chip can be reused, and the data can be modified next time after the data is written once, which mainly reduces the cost of enterprises adopting RFID technology.
The shortcomings of RFID are mainly reflected in the reading equipment, because the level of the reading equipment on the market is uneven, some are very low in price (not recommended), and some are very expensive. Moreover, the uniformity of the frequency bands of the equipment is relatively poor and cannot be used with each other, which will inevitably cause unnecessary costs.
In short, RFID technology is the future trend of the intelligentization of the apparel industry. We cannot miss the opportunity to quickly seize the opportunity in order to avoid a little risk. On the road of development, only those who dare to take risks can remain invincible.
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