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1. Industry background
Since the beginning of the 21st century, computers, smart phones, household appliances, office equipment, and other electronic products have developed at a rocket speed. Even the wave of the global financial crisis will not affect the rising trend of China’s electronics industry chain. The next wave with wearable devices as the core may become an important driving force for the growth of the electronics industry in the next 5 years. The functions centered on digital survival and intelligent decision-making will further liberate people from restraints and make life, work, and entertainment more convenient , Healthy, fun and fashionable.
With healthy and fashionable wearable devices, convenient mobile electronics, and environmentally friendly and energy-saving LED products, China will be the world’s largest electronic product manufacturing base.
2. Key scope of control in the electronics industry
(1) Strengthen the management and control of materials, carry out refined management of key materials, and strengthen cooperation with suppliers to ensure the reliable quality of suppliers’ materials;
(2) Realize bar code for logistics distribution management, and trace the quality of each product sold;
(3) Use bar codes to trace the quality of each process and strengthen the quality management of production.
Three, management difficulties
(1) The frequency of product upgrades is high, and it is difficult for producers to successfully complete, find and deal with problems within an effective time;
(2) Difficulty in traceability of finished products: There are many kinds of materials in the production site, irregular sizes, and once quality problems occur, it is difficult to trace back to which batch of raw materials;
(3) Difficulty in querying raw material ingredients and inventory: When a large amount of materials is required, there are many types, how to quickly query the existing inventory of raw materials, and how to enter the data into the ERP system in a timely and error-free manner to achieve accurate Timely inventory management;
(4) Low efficiency of on-site personnel: warehouse clerk can’t be too busy with work: manually fill in documents, repeat copy of product technical requirements; manual recording of inspection data is inefficient; SPC must manually record, input computer, calculate the result, and finally fill it back Report card;
(5) Low reliability and credibility: manual records may have transcription errors; manual records are easier to fabricate data; existing data are used low; quality traceability is difficult; statistics are difficult to summarize;
(6) Quality traceability information is difficult to control: After the quality inspection department finds quality problems, other departments such as warehouse management, it is difficult for the production department to respond in a short time, usually a lot of manpower and material resources are required to check.
Fourth, the expected benefit analysis after adopting the integrated barcode system
(1) Simplify management procedures, improve management efficiency, time is money, so that enterprises can obtain various production numbers in the first time;
(2) Enhance the company’s cutting-edge image, strengthen the company’s ability to accept orders, and increase communication channels with customers;
(3) Prevent man-made data input errors, and do realistic data analysis to avoid making mistakes in decision-making by enterprises;
Production department: The management load is greatly reduced, and the current operation is more timely and specific to digitalization. Keep abreast of the production efficiency of each process flow to avoid the loss caused by subjective labor assignment;
Quality control department: It is also more accurate in quality management, so that valuable time in production operations is used to improve quality and increase customer satisfaction, rather than just collecting bad data and verifying data;
Warehouse management department: There is no need to manually enter a large number of inventory, warehousing, picking, return and other documents, and no need to send time to look for goods outside. The data is timely and accurate, reducing unnecessary inventory, batch management, and easy to control the board. First in first out;
Sales department: Collect product bar code information during the sales and distribution process, record the product sales process according to the product single product identification bar code, and complete the product sales chain tracking.
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