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system introduction:
Traditional mold management mostly uses manual paper to record numbers and related information, which can easily cause problems such as registration errors, loss of records, confusion in management, and inconvenience in search. If the application technology of RFID Internet of Things is adopted, rapid warehousing and inventory management can be realized, and the functions of rapid registration, record preservation, and rapid search can be achieved.
System workflow:
1. Electronic label writing information and installation
Write information: UHF anti-metal tags are used, and each tag is assigned a unique ID number, which corresponds to the mold one-to-one. The mold information is written into the chip, including: mold number, production date, mold location, mold type, processing Materials, repairs, maintenance and other contents are uploaded to the system database for unified tracking management;
Installation: The label surface is made of high-strength engineering plastic, which is resistant to pressure and impact. You can install an anti-metal mold label on both sides of the mold.
2. Mold storage management
Storage: Read the anti-metal tag of the mold through the UHF antenna, the active RFID reader can automatically read the elevator tag of the mold frame, the system automatically binds the position of the mold, and uploads the data to the back-end database through the industrial computer to achieve fast Warehousing;
Outgoing: read the anti-metal tag of the mold through the UHF antenna, the active RFID reader automatically reads the elevator tag of the mold rack, the system automatically releases the position of the mold, and uploads the data to the back-end database through the industrial control computer to achieve rapid delivery Library;
Inventory: Scan the mold through the mobile collector, receive the mold label information, automatically upload the collected information to the database system, check the inventory of the mold in time, and understand the mold inventory.
3. Mold positioning and query management
The search device can use a wireless receiver or an RFID handheld terminal
Send information regularly, time interval and other parameters can be configured wirelessly
When receiving the search command, the mold label has the function of sound and light prompt
The software supports single search and batch search functions
4. Mold repair and maintenance management
Repair and maintenance: In daily repair and maintenance, repair and maintenance records are entered in time through the handheld reader (ITONG165), and uploaded to the database system through the wireless module in time. Through the real-time recording of the mold’s use and maintenance conditions to the database system, it helps the management analyze the reasons for the loss of the mold and evaluate the life of the mold.
5. Configure RFID equipment
RFID reader
Handheld RFID collector
Mold label
Find tags
System advantages:
1. The special mold RFID electronic label is attached to the mold, which is stable, safe and reliable;
2. Use RFID electronic tags to carry out system coding and identity identification to realize the rapid entry and exit of molds and inventory management;
3. Quick search and positioning operation management can be carried out according to the specified mold
4. A database system for real-time recording of the use and maintenance of the mold each time;
5. The whole life cycle traceability management of mold opening, production, use, maintenance and scrapping.
Through the application of RFID technology, the RFID mold management system basically solves the problems that may arise in the daily use and management of molds. It not only guarantees the safety of molds, improves management efficiency, but also develops technology application management work according to management needs. Informationization of mold management.
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