RFID-based clothing supply chain management system solution
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As clothing products are characterized by rapid changes in colors, styles, and varieties, manufacturing companies in the clothing industry are required to manage production, inventory, distribution and other supply chain turnover speeds to continuously increase: out-of-season varieties should be cleared out of the counter quickly. Replace with new varieties; the inventory cannot be overstocked, and the overstocked products will cause a great burden on the enterprise. Control the quantity of inventory, ensure that the sales department has suitable varieties on the counter to meet the needs of customers; at the same time, it must also ensure that most of the products produced can be sold without generating a large amount of slow-moving inventory.
Clothing companies often encounter the following problems:
1. The statistics of packing data caused by human factors such as wrong packing, missing packing and multiple packing are inaccurate and slow;
2. Product delivery requires a lot of manual work, and statistics are slow, often resulting in a long supply cycle, which directly affects the production efficiency of the enterprise;
3. Untimely and inaccurate inventory data statistics will also affect production efficiency, such as: the replenishment cycle is too long;
4. Inventory takes a lot of manual work for a long time to complete;
5. It is not clear where each product is located, nor can it be known how many products there are in a certain location.
At present, there are mostly two data collection methods in the production process: one is manual collection; the other is bar code collection. Although companies that use bar codes for data collection save a lot of human resources and time than manual collection, with the development of technology , And the requirements of various companies for high-efficiency production lines, the application of barcodes has also reached its bottleneck: it cannot achieve data collection in multiple batches, long distances, high speeds, and harsh environments, which limits the company’s production process Greater efficiency. The emergence of RFID not only solves the problems encountered by barcodes, but also has advantages such as convenient, fast reading, large data storage capacity, and recyclable use, which are increasingly used in the industry.
RFID tag features
1. Uniqueness and anti-counterfeiting
Each chip has its own “identity card”: the only digital code in the world, and this digital code has been solidified in the chip when it is produced in the factory and cannot be changed.
The RFID reader system has the following advantages:
1. High reading rate, high stability
The reliable recognition distance is not less than 6m;
Reliably identify fast moving targets up to 80km/h;
The recognition rate is up to 200 tags per second;
2. It can read multiple tags at the same time in the read-write area, with anti-collision function
3. High information security and confidentiality performance
The benefits of RFID in the apparel industry include: unopened inventory, in-store inventory, timely search and replenishment, anti-theft, etc. RFID technology can cover all aspects of clothing production, product processing, quality inspection, warehousing, logistics, transportation, distribution, and product sales. Carry out informatization, provide users with real-time dynamic tracking and query throughout the process, provide real, effective, and timely management and decision support information for managers at all levels, provide support for the rapid development of business, and comprehensively reduce enterprise costs, increase profits and competitiveness.
Clothing has the requirements of anti-counterfeiting, anti-theft, logistics distribution management and specialty store or store management. In the production process of clothing, an RFID card issuer is used to write some important attributes of a single piece of clothing into the RFID tag and attach the tag to the corresponding On the clothing, the uniqueness of the label can be used as a clothing anti-counterfeiting identification. During the distribution process, the clothing in the box can be quickly read by the RFID reader installed on both sides of the channel or the distribution belt. At the same time, it can be installed at the door in the store. The RFID reader of the company will alarm and prevent theft when customers bring out clothing abnormally.
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