Plant equipment monitoring system

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FOXCMC M3 system overview

With the large-scale deployment of molding equipment in the factory, the production scheduling supervisor urgently needs to obtain the real-time production status and historical production data of the equipment to guide the production scheduling in order to strengthen the utilization rate of the equipment in a targeted manner. The traditional monitoring method using on-site personnel or camera heads cannot accurately obtain the production status of molding equipment in real time and discover equipment abnormalities in time, and will increase labor costs.

This solution realizes the monitoring of the operating status of molding equipment grouped by organization or plant area, collects mold opening and closing and energy consumption information in real time, and allows authorized personnel to view the latest developments, energy consumption statistics, and module analysis of all entered molding machines. And marrying rate statistics, providing effective data for scheduling supervisors to guide production.

The shortcomings of traditional monitoring

The operating status of the machine cannot be obtained automatically, and the staff needs to check it on the spot or in front of the monitor, which increases the labor cost;

Unable to obtain the real-time operating status of the machine, abnormal conditions cannot be found in time, and historical records need to be added manually;

It is difficult to calculate the energy consumption of the machine, calculate the modulus and calculate the rate of migration

Advantages of FOXCMC M3

Fully automated, without human intervention;

Abnormal information alarms to facilitate timely detection and handling of abnormalities, and support historical record viewing;

The energy consumption statistics, modulus analysis, and inspection rate of the molding machine are presented in the form of a web page, which is convenient for authorized personnel to inspect conveniently and provide a reference for production scheduling;

Efficient RF communication, high adaptability to the environment;

Wireless monitoring to avoid all kinds of problems when deploying online

How FOXCMC M3 works

The main hardware devices of the system include CMC171 and CMC191. The former is used for production data collection, and the latter receives data collected by CMC171 through a wireless network and transmits data to FOXCMC M3 through a wired network.

Plant equipment monitoring system

FOXCMC M3 network topology

Plant equipment monitoring system

FOXCMC M3 system functional architecture diagram

Plant equipment monitoring system

FOXCMC M3 software features

Plant equipment monitoring system

  FOXCMC M3 software features

Intelligent Terminal
  • High reliability, fault-tolerant and self-recovery;
  • Flexible equipment monitoring configuration;
  • Detailed system logging
  • real time monitoring
  • The real-time monitoring module supports the retrieval of the corresponding level of migration rate and the retrieval of the number of molding machines, the status of equipment on/off, the modulus, and the status of energy consumption according to the organization.
  • Report analysis
  • Report analysis supports retrieval and report export of energy consumption, reference modulus and transfer rate in daily, weekly and monthly dimensions, providing a powerful reference for production scheduling
  • History
  • Support the retrieval of the total reference modulus, total energy consumption, total running time and total mobilization rate of all molding machines by plant area, and display the production information of a single machine in this dimension;
  • Support the retrieval of idle machines according to the physical information of the plant and equipment, and provide reference information for the production scheduling supervisor.
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