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Introduction to Production Traceability Management System
1. Overview of SS-RFID-MTS system
With the increasing requirements of manufacturing enterprises for refined management, based on the current use of OA, MIS, ERP, CRM, etc., it is necessary to record and manage the production process of individual material units, semi-finished products, finished products, and production lines in order to improve the level of production management. Integrate and optimize the business process of manufacturing production links, improve product quality control and supervision, improve customer service quality, and clarify the responsible persons and sources of possible quality accidents, so as to complete the completeness of each product from finished products to materials, from production to planning Retrospective. To this end, we have developed production process and traceability management software, and established a software system with traceability data management as the core and quality control, process control, and product service systemization and standardization as the goal. This is called Manufacture Traceable System (Manufacture Traceable System) for short. MTS.
The overall goal to be achieved by the MTS production traceability management system is: to achieve the production status of each process of the production line and the accuracy and systematization of the data operation in the production process, establish product production control tracking, and realize the production from finished products to semi-finished products to parts. (Material) can be monitored and traced, so as to complete the internal process traceability management of product production, as well as the source traceability and data management of external entry and exit.
The system adopts RFID or barcode or both coding methods for data management and traceability. Ensure the uniqueness from each unit of material to product.
2. Basic functions of SS-RFID-MTS
1) By scanning the ID (BarCode or RFID) of the material, it can record the use and current status and source of the parts.
2) Tracking the production details of the semi-finished products through the process records and data statistics experienced in the production, which can be traced to which process, which materials, which models and models are in production during the return or production process. Which personnel, etc. have problems, and can take corresponding measures to repair them.
3) Track the status of the finished product in the final stage through the process records and statistics of the packaging, warehousing, adjustment in the warehouse, out of the warehouse, and quality inspection of the finished product, so that the query operation can be carried out when needed.
4) Finally, realize the single, category and all product traceability, quality control and process management of the entire production from parts to semi-finished products to finished products, and establish a complete production traceability management system platform.
3. Basic features of SS-RFID-MTS
The system has distinctive features and unique advantages, including:
1) All use of GPL-based development tools and software, including the use of JAVA language development, MySQL database, Linux operating system and Tomcat application server, etc., make the system more widely available, and the cost of purchasing, adopting and maintaining is more economical.
2) The B/S mode is adopted, and the common browser mode can be used, and it can be used flexibly through the intranet and the Internet. There is no license limit for the number of users.
3) An individual tracking data collection method from feed to finished product based on RFID or barcode.
4) Adopt different interfaces and contents for different roles, and adopt different interface modes and operation modes for different roles to ensure the independence of role authority and management, and simplify the operation behavior of different roles.
5) Provide multiple import methods and interfaces with different software such as OA, ERP, MES, MIS, CRM.
6) Completely self-defined process and operation settings of different product models to meet the needs of all product production operations.
7) Completely customized production line arrangement and personnel arrangement to ensure the reasonable and correct use and arrangement of the production line and personnel.
8) Set up different process positions for the production line operators according to the division of work, and can customize the job roles.
9) For customers who want to know the production progress and quality in real time, they can master and understand them in real time through the Internet and other networks through their own product models.
10) Multilingual version and online help to meet the needs of different users.
11) Suitable for almost all manufacturing enterprises.
4. SS-RFID-MTS implementation benefits
1) Transparency of the manufacturing execution process: Through the MTS execution system and equipment control technology, detailed production process data such as process output, process yield, work order transfer status, test parameters and other detailed production process data are collected in real time, and summary analysis report tools are provided. It provides an effective basis for the production management decisions of managers at different levels of the enterprise.
2) Shorten the product manufacturing cycle: improve the degree of enterprise production automation, replace and save a lot of manual work processes, and shorten the product manufacturing cycle. At the same time, implement information collection and feedback to eliminate various production process delays caused by information asymmetry, so that production managers can grasp first-hand production information in real time outside the production workshop, and quickly respond to emergencies. The output is more closely integrated with the plan.
3) Improve product quality: Through monitoring the entire production process, provide basic data and analysis tools needed by quality control personnel to help companies conduct daily quality analysis and periodic continuous quality improvement. Through process control tools such as SPC, real-time monitoring and early warning of the stability of the process, the fluctuation of product yield, and the distribution of defective defects are carried out, and effective prevention and provision of problems on the production line are provided.
4) Continuously improve customer satisfaction: Based on a large number of comprehensive summary reports, provide customers with summary data such as production process man, machine, and material data, output, and defective rate through intuitive bar graphs, pie graphs and broken line graphs. Analysis can accurately and conveniently understand product data and the company’s overall operating conditions. Customers can also directly understand the process and status of their products remotely, and provide customers with a platform for complete traceability of product quality.
5) Reduce production costs: Through real-time monitoring and early warning of the production site, prevent the occurrence of problems and reduce the number of product maintenance and heavy work. It also provides various statistical analysis electronic reports, which saves time, manpower and material resources, realizes paperless production in the factory, and reduces the use of manpower and other production resources.
6) Save system investment cost: Compared with other related products, the system saves a lot of time and money for users to purchase and use because all development uses GPL-compliant environments, tools, and databases.
Huizhou Indy Technology Co., Ltd.
www.andyrfid.com
0752-5815899
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