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●Why do companies need production management
Manufacturing companies are facing increasingly fierce market competition, and the model of “market-oriented and order-driven production” is gradually taking shape. The mass production model formed in the past is being broken and divided into smaller and smaller personalized orders, and customers have higher and higher requirements for products and services.
There are many different manufacturing work orders at the workshop production site, different products and components, and often face component assembly errors, production process errors, product mixing errors, quality defect warnings, rework and waste, and the inability to trace the production process and product complaints. Many management issues such as detailed information on the source of raw materials.
Generally, ERP production management is at the planning level. For business managers, they often hope to achieve: the workshop site production operations are transparent, and the managers can grasp the changes of the production site in real time, make accurate judgments and rapid response measures; Meet the management requirements of production site visualization, multi-variety mixed-line production, lean production and quality traceability; improve production efficiency, improve product quality, reduce production losses, and adapt to a small number of diversified and rapidly changing markets flexibly and efficiently…
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●R2E-MES Manufacturing Execution Solution
The Link Execution System R2E-MES implements electronic work instructions on the production site by controlling factory resources including materials, equipment, personnel, processes and facilities.
Set up the correct process and publish it to the kanban accurately and in time. The production process realizes error-proof and fool-proof control; monitors the execution status of work tasks; collects product production process data at assembly, inspection, inspection, maintenance, packaging and other workstations, and prints each Various formats of product labels, establish complete product production process files (such as product assembly pedigree, inspection), realize forward and reverse traceability of product assembly parts, and track defects, scraps and rework; process abnormality analysis and early warning processing; seamless docking of production equipment , Issue equipment instructions and receive equipment execution status.
●Functional benefit
•Fast and paperless execution
Pre-set operating procedures and process control conditions, and configure special operating procedures. Operation instructions such as assembly, inspection, inspection, maintenance, rework, etc. are automatically generated and distributed in time to the on-site operator’s computer and other display devices, so that the instructions can be executed quickly and under control.
•Improve operation accuracy
Operating instructions are allocated to production operators at any time, data collection and real-time foolproof control during the operation, combined with multimedia voice prompts, make production operators more efficient and avoid operating errors.
•Real-time visual decision
Through the implementation of various business processes, real-time, accurate and complete acquisition of various business data provides companies with timely and accurate decision-making basis, enabling them to make timely and correct business management decisions in the face of rapidly changing fierce competition.
•Best practices
Choose the right process for each job and dynamically release it to the right personnel and equipment; dynamic work instructions are the best way to prevent errors in operations and ensure that all operations meet the requirements of best practices.
•Quickly and easily deploy the production process
Production management is a process package that includes various standard sub-processes such as assembly, inspection, inspection, maintenance, rework, etc., allowing you to edit, confirm, and deploy processes according to the company’s own needs.
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•Support lean production
According to the release principle, the production tasks that meet the delivery requirements are timely assigned to the production units. The production units, processes, and warehouses rely on kanbans to transmit production and supply requirements, and establish a supply network system driven by enterprise demand.
•Reduce and eliminate rework
Through the statistical analysis of the data collected during the execution of the process, the early warning and alarm of quality defects are carried out according to the pre-set warning line, and the production abnormality is found as soon as possible and processed in time.
•Support multi-type production process mode
Set the task production process according to the production process and product requirements, and configure the sub-processes of various types of processes such as assembly, inspection, testing, and packaging in the production process.
•Improve production efficiency and resource utilization
Follow the principle of maximum resource utilization, minimum waste, and error-proofing to set up the process. The start, distribution, and release of production tasks are executed in accordance with the business process, and they are automatically reported to the manager in a timely manner that the normal business process cannot handle warnings, allowing the manager to continuously improve the business process.
•Support special case handling
The configurable production exception process (such as rework, etc.) guides the handling of exception business at any time to avoid special business errors that may reduce production efficiency.
●feature
• Electronic task assignment
•Digital logistics
•Customized process and process resource management
• Support bar code, RFID and other automatic identification technology
• Support SMS alarm
• Real-time execution of tasks
•Fault-proof and fool-proof control in the production process
•Support mainstream ERP interface
• Support a variety of high-performance data acquisition networks (such as 485)
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