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Problems faced by mold management
Nearly a thousand electronics, hardware, plastics and mold companies across the country found that only about 5% of the companies use systems to manage the development, use, and maintenance of molds.
However, other companies mostly use Excel spreadsheets or Access databases to do some simple programs for management. These management methods are basically file sharing methods.
Sharing the collected data with users often has the following shortcomings:
◆ Data integrity and logic are not strong
◆ Insufficient data security and inconvenient control
◆ Insufficient timeliness and flexibility of data statistical analysis
◆ Lack of automatic reminder functions, etc.
There are also such problems in mold management:
◆ The production and material control department (PMC) cannot know the quality of the mold in advance when scheduling production. It is often found that there is a problem with the mold after the upper mold is produced.
The yield rate is high, and the schedule is often disrupted
◆ There is no record of the cumulative total number of presses (number of shots) of the mold or the record is not in place, so that the life of the mold cannot be predicted
◆ Unfinished records of mold parameters, such as pressure, forming time, temperature, etc.
◆ It is time-consuming to find mold file data, and it is difficult to find the position of the mold. It often takes a long time to find
◆ If the mold is lost or stolen, it is not reflected in time, usually because the file records exist, but the mold cannot be found when it is actually searched, and the record cannot be searched.
◆ It is very difficult to count mold assets. It is often necessary to count to know the asset classification and asset status of the mold.
◆ Combination molds (mold base + mold core) are very messy, and there is no good way to manage such molds. Often the system is configured well, but it is difficult to find a match.
System detailed introduction
This system is based on RFID technology to realize the accurate positioning of the mold in the warehouse, and reflect the real-time online status of the mold, which is conducive to rapid inventory; automatic sense of entering and leaving the warehouse
The system should be scanned into the system. After the mold is placed in the new position, the system positioning will automatically update the data, which greatly shortens the mold data query and actual search time;
When theft occurs or the mold is not in the monitoring area, the system will automatically alarm to reduce the potential loss of the company. The RFID system can effectively form a counterpoint to the company’s existing software data system
Then, there is no need for the company to add a new set of data systems and software. For companies that do not have a mold management system, Yapu will provide customized services for mold system management.
• System realization principle
The system is to paste special RFID electronic tags on each mold to transmit data through a wireless router (WIFI Router) set up in the factory area. When entering and leaving the warehouse, the data is obtained through the reading device set at the gate. The system can refresh the time according to the setting (For example: 2 seconds) Automatically update the data. The system will mainly involve the following parts of products:
◎ Mold label; an active WI-FI label with battery, battery life of 5 years and support for low battery warning, with a programmable call button.The label contains a globally unique ID number
◎ Positioning router: generally support WIFI wireless router equipment, if the enterprise has its own wireless network construction, it only needs to be optimized without rebuilding
◎ RFID handheld reader: used for mobile mold tag reading, and can select equipment with wireless communication to automatically upload and update data
◎ Positioning engine and application software: the core software for positioning mold labels, and can create a virtual map of the warehouse, and display the positioning points of each mold in the form of an electronic map. The positioning accuracy can be up to 1-2 meters according to the specific environment.
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• Process design
The main contents of mold warehouse management based on RFID positioning include:
◎ After the mold is completed or when the purchase is put into storage, the worker first encapsulates the mold label on the mold.Companies can decide whether to install the label according to their own needs
Removable, detachable installation label can be recycled, non-removable installation can effectively prevent theft
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◎ Use the RFID positioning engine software to outline the electronic map of the mold warehouse, and read and locate the location of the mold label through the WIFI router
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◎ If the mold with the label is maliciously moved out of the positioning range, the label of the mold will automatically alarm, and the system interface will also pop up a dialog box at the same time.
It shows that the mold with a certain label has been moved by unknown, which is convenient for management personnel to check in time
◎ When a new labelled mold is placed within the scope of the positioning system, the system will automatically update and a dialog box will prompt the system operator to edit and classify the mold
◎ When looking for a certain mold, you can search through the system first, and select the mold to make a call so that the label attached to the mold emits a custom call to facilitate the search.
You can also use the location map to check the approximate location of the mold
◎ When the mold disk library is used, it can be directly generated by updating the positioning map, and check whether there is any discrepancy with the database account; at the same time, workers can also communicate
Walk into the warehouse through handheld devices to take inventory; the data generated by positioning will be real-time molds in the warehouse, with high accuracy and inconsistent data communication.
The second confirmation can be carried out by holding it in hand.
◎ All mold information collected through RFID can be automatically related to the company’s existing ERP system
◎ When the mold is brought to the production site, it only needs to be placed in a specific position or hand-held scanning to clearly understand the detailed information of the mold such as parameters,
Information such as usage environment and usage history
◎ After each use, the system will automatically pop up the use information and mold status when entering the warehouse. The staff can add the situation and whether the mold is used.
Leading information such as maintenance required
◎ The system can generate various mold inventory reports, use record reports, and status reports or customize new report templates according to the needs of the enterprise
This plan is composed of “Shanghai Yapu Network Technology Co., Ltd.“Provided, if you need to obtain the detailed information (PDF format) of this program, please send an email to[email protected] Or call 021-58996065
Or browsehttp://cn.finove.com Learn about our other RFID solutionsCopyright © 2008 Yapu Network Technology Co., Ltd. www.finove.com [email protected]
Address: 606, Medical Building, Lane 1399, Jinqiao Road, Pudong New Area, Shanghai
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