Mobile Animal Husbandry RFID pig quality and safety traceability system solution
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1. Industry background
Food safety is receiving more and more attention from consumers and governments. Domestic investment in meat product processing companies in food safety and quality traceability is relatively small, and many other countries such as the United Kingdom, the Netherlands, Australia, Canada, Japan and other countries have successively established A traceability system for livestock and poultry products and other food industries and industries has been established. Although domestic research on the traceability of agricultural products started relatively late, they have also made certain progress. The whole-process food safety management system involving transportation, sales, and government functional departments is an effective measure to ensure food safety. It is also an effective measure to prevent various food quality problems, reduce business losses, and expand consumers’ purchases of assured food.
The food processing industry has the characteristics of large batches, short shelf life, high production requirements, complex processes, and generally low automation. How to establish a traceability system for the entire life cycle of food from raw material processing, planting and breeding, purchase, storage and transportation, production and sales, It is a fundamental measure for the food industry to improve product quality and ensure that there is no problem with product quality.
Through the mobile bar code food safety and quality traceability system, collect meat food quality information and quality-related data in the slaughter and processing process, establish a quality information database, and trace product quality through advanced bar code recognition technology. In conjunction with the standardized management of warehousing and logistics, the quality traceability system can not only trace product quality, but also locate and track the logistics status of products to strengthen the production site data collection and work-in-progress management, product quality and after-sales service of food processing enterprises. Capacity, reduce production costs, etc.
Mobile Technology Co., Ltd. is the most professional barcode WMS/MES system integrator in China. It has 7 years of experience in the development and implementation of production site management systems. It has a professional leading edge in the food, electronics, automotive and other industries. In close cooperation with world-renowned manufacturers, Mobile Software provides customers with the most advanced and practical hardware, software, solutions and technical services.
2. Overview of requirements
Based on the quality traceability of the relevant companies in the supply chain in the raw material (feed) processing, breeding, slaughter and processing, storage and transportation, and sales, the batch traceability of each batch of products from inspection and quarantine, processing, environmental sanitation and finished products can be avoided. Product safety and quality issues bring harm to consumers, establish a product traceability and recall mechanism, so as to improve the comprehensive competitiveness of enterprises.
The establishment of the meat food information traceability and monitoring platform is based on the transformation of the RFID electronic label production line of various meat processing enterprises, which is divided into two levels: local application system and public service platform. Among them, the local application system includes four subsystems: breeding production management system, production management system for meat production enterprises, meat food safety information query analysis system for retailers and consumers, and supervision system for government supervision departments.
RFID technology is used to realize the application in the slaughter process. The key technology is to fix a special electronic tag that meets the requirements of the slaughter production process on the hook of the slaughter production line. The information of each first-generation livestock is corresponding to the electronic tag information on the hook. And install RFID electronic tag readers, controllers and other equipment in important process positions and inspection and quarantine positions of the production line, all of which are connected to the background computer through the network.
The main function of the RFID reader is: on the one hand, read the information in the hook electronic tag and send it to the background computer for data processing; on the other hand, write the process process information into the hook electronic tag for use in subsequent process positions. The system can also read and load the linked electronic tags and their internal data information to realize the one-to-one correspondence between the livestock to be slaughtered and the carcasses of the slaughtered and processed livestock, as well as the tracking and tracing during the entire slaughter process.
3. System outline design
Based on Mobile’s professional experience in food safety bar code traceability systems, we will adopt Microsoft’s .NET development platform, B/S multi-layer architecture model, and the back-end database system will adopt the SQL Server platform to support smooth switching to Oracle without code.
The overall system is mainly divided into five parts-pig production quality and safety traceability integrated information system, farm information management system, transportation and slaughter information recording system, segmentation processing and consumption information management system, quality and safety query and traceability system. The sketch is as follows:
1. Feeding farm setting: number the feeding farms to correspond to different feeding farms; for large feeding farms, pig farms can be set up; a pig farm can have multiple pig pens.
2. Setting of the basic information of live pigs: number the live pigs, record in detail the source of livestock, animal type, birth time, stocking time, immune status, and slaughter time; record in detail the physical characteristics, daily diet, medical history and birth history of the pigs; yes Record the owner’s information, such as name, ID number, contact phone number, address, etc.; you can check the current health status of each pig at any time and whether it has received an immunization check.
3. An electronic ear tag reader and LED display can be installed at the entrance of the breeding pigsty, and detailed information can be displayed when the pigs enter the pigsty.
4. Slaughterhouse setting and query: The basic information of the slaughterhouse can be set and inquired, and the current slaughter status of a certain slaughterhouse can be inquired; at the same time, a certain pig can be tracked and inquired.
5. Pork management: For the slaughtered pork, you can search by part, query the code of each part, print and paste a visual bar code on the pork, and print the pork grade, name, number, weight, and date of appearance on the bar code label. And other required information.
Through the mobile barcode quality traceability system, real-time collection of field data of each key process in the production and processing links is realized, and the packaging and logistics links are correlated through barcodes, making it possible to track the quality of finished products.
Five, system function design
Mobile barcode food safety and quality traceability system includes system management, breeding management, breeding management, slaughter and processing, barcode information traceability management, logistics distribution, statistical summary analysis management, POS retail information management, veterinary drug testing management, comprehensive query and statistical reports, etc. functional module.
1. System management: establish users for the system, assign permissions, complete data backup and recovery, manage operation logs and system announcements, etc.
2. Breeding management: Realize the management of the entire breeding process of breeding pigs, including: breeding farm information, breeding pig files, breeding pig breeding records, breeding pig epidemic prevention records, breeding pig breeding records, piglet files, piglet breeding records, piglet epidemic prevention records and piglet out of slaughter management.
3. Feeding management: This module realizes the management of the entire feeding process. Including farm information registration, supplier information management, feed information management, vaccine information management, basic disease information, batch feeding records, batch epidemic prevention records, medical history records, batch listing records, and group number statistics, etc.
4. Slaughter and processing management: realize the management of the slaughtering process of pigs. Including basic slaughter information, slaughter process definition, entry quarantine records, slaughter site management, slaughter segmentation management, finished product delivery quarantine, finished product storage list, finished product delivery list, finished product inventory management, etc.
5. Logistics distribution management: realize the management of logistics links. Including customer information, carrier information, warehouse information, distribution task entry, distribution task query, distribution task list billing, distribution task list confirmation, transportation status query, warehouse status query, etc.
6. Supermarket retail management: It mainly realizes the management of product retail in the supermarket terminal, including: POS management, POS point information management, barcode printing, obsolete products wholesale, member traceability inquiry, etc.
7. Barcode information traceability management: realize the management of traceability and query of the entire product life cycle, including: current barcode information, growth cycle tracking, slaughter processing tracking, logistics distribution tracking, market sales tracking and sales plan changes, etc.
8. Comprehensive information query: including personnel query, role query, unit query, qualified supplier query, log query and item code query, etc.
6. Implementation benefits
The Mobile Barcode Food Safety Quality Traceability System is one of the most professional application systems in the field of food safety in China. It has been successfully applied in some enterprises. The system can establish transparency, safety, and traceability of the food production and processing process. Product quality and corporate brand create greater value.
Solution company: Mobile (Tianjin) Electronic Technology Co., Ltd.
Contact: Wang Yao
Fixed phone: 022-58268876
QQ: 1090204646
Phone: 18920120360
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