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With the globalization of the economy, traditional intensive processing and manufacturing industries, such as clothing, electronics and other industries, have higher and higher single-product manufacturing costs and lower and lower processing profits. In order to improve the overall profitability of the enterprise and optimize enterprise management Process, through information transformation to improve production efficiency has become one of the effective means.
In the production process of traditional manufacturing enterprises, most of the production modes are based on the one-piece production mode. The biggest disadvantage of this production line mode is that there is usually a large backlog of semi-manufactured products in certain bottleneck processes. If the process is complicated and With more production links, this phenomenon will become more serious. These problems have weakened the management staff’s ability to predict, control and respond to the production cycle, and it has become increasingly difficult to cope with the market requirements of large orders and short delivery times.
The production line management system based on RFID technology has become one of the effective solutions to the above problems. By adopting RFID technology, the system can automatically collect production data and equipment status data, provide production managers with “real-time data” of all process links in the production line, and can Combining the process characteristics of each process equipment and related process and quality index parameters, conduct online monitoring and analysis of production information such as process parameters and equipment operating parameters of important links in production, helping enterprises to realize the measurement of semi-finished and finished processes in the production process , The automation and information integration of warehousing and exit management, so as to achieve automatic real-time tracking of production operations, can effectively supervise each production post, and supervise the stability of product quality and the implementation rate of process parameters.
Automatic calculation of working hours, automatic output calculation
The RFID production line management system uses electronic work tickets instead of traditional paper work tickets, uses an RFID tag for each single product on the production line, and installs an RFID data collection terminal at each station. When a worker completes a job, the system automatically sends the information of the workpiece directly to the computer system through the RFID collection device, and the system automatically completes piece rate calculations and various production statistics.
Automatic tracking management to improve production efficiency
The system monitors the production status of each workshop during the production process, the whereabouts of all fabrics, and the completion status of each worker. It can understand the status of order completion in real time, promote workers’ work, and improve production efficiency. Intelligent data collection to reduce human errors. The system uses RFID technology to automatically collect data in the entire production process of production plan release, batching, cutting, sewing, etc., to avoid errors caused by human factors.
Efficient quality monitoring system
The source of unqualified products can be traced, and the responsibility can be traced correctly, which encourages workers to correct working attitudes and improve production quality. Cost-saving label content can be read and written, and can be reused, saving costs.
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