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At present, in the increasingly competitive clothing industry, if companies want to be invincible in the competitive market, they must continuously improve production efficiency and shorten the capital turnover time. For this, advanced informatization and intelligence The management methods and management model of the company have become very important. At present, most of the clothing industry’s informatization construction is relatively backward, resulting in poor information feedback. When problems arise, they cannot be discovered and dealt with in time, and at the same time, the sales situation of the products cannot be grasped in time. This leads to the out of stock of the best-selling products and the lowering of the unsalable products, which also reduces the profit. For apparel brands, branded apparel is counterfeited, sold on the Internet or sold in chaos right after it is listed, causing huge direct economic losses to the company and damaging the brand image.
So how to solve the above problems?
The solution is to apply RFID technology to the management of clothing manufacturing companies to help companies realize functions such as smart warehouses, smart marketing, merchandise/personnel management for order fairs, and anti-sweeping management.
UHF RFID technology uses wireless radio frequency for non-contact two-way communication to exchange data to achieve automatic identification. It is waterproof, anti-magnetic, high temperature resistant, long service life, long reading distance, data on the label can be encrypted, and storage data capacity is large , The storage information can be changed freely, high-speed moving objects can be identified and multiple tags can be identified at the same time.
After decades of development, RFID has been widely used in various industries, and is infiltrating into various traditional industries, such as the intelligent management of clothing. Many clothing companies can automatically and real-timely combine RFID tags with clothing. , Realize clothing management intelligently. The introduction of RFID technology enables the management personnel of apparel companies to understand the company’s current production, inventory, sales and other key business data more timely and clearly, and frees the staff from most of the tedious work, which greatly improves the performance of apparel companies. Modern management level.
The specific plan is formulated according to the actual needs of the clothing company to realize the integration and data communication with the relevant equipment in the company’s ERP system, thereby forming an integrated and complete management system, making it easier for companies to introduce RFID technology.
1. The composition of the system:
(1) The RFID system hardware of the clothing industry consists of handheld readers, tag converters, product packaging inspection machines and other equipment
(2) The main equipment can be connected to the computer equipment in a variety of ways, such as standard serial ports, USB, RJ45 and other interfaces.
(3) Each software system can transmit data to the enterprise ERP system through webservice or other interface methods according to the requirements of the enterprise to realize flexible data interaction functions.
2. Production management:
(1) Production control: According to different production needs, limit the production quantity, materials, process, procedures and completion time
(2) Process control: Each process can be coordinated with the control center and the bill of materials (BOM) to ensure that the production process of the product, the use of materials, and the person and location of the operation are accurate
(3) Control center: The control center can collect the time of each process in real time and provide effective data to increase the traceability and visualization of the entire production.
(4) Real-time monitoring: Real-time production materials can be accessed at any time and place, and the management can monitor the progress and process to ensure production efficiency and product qualification rate, and to exert greater production capacity
3. Finished product management:
(1) Receiving and warehousing: When the goods arrive in the warehouse, the clothing can be fully inspected through the RFID quick inspection channel. The warehouse management system can instruct the user to quickly and accurately transport the goods to the designated location.
(2) Picking up and packaging: RFID fast inspection channels can quickly complete packaging verification, ensuring the accuracy of packaged goods from the source of delivery.
(3) Inventory management: RFID technology can provide visibility, accuracy and traceability for inventory management. With real-time inventory information, inventory control tasks such as replenishment and inventory counting can be greatly simplified.
(4) Outbound management: The RFID fast inspection channel can quickly complete the shipment inspection operation, prevent the wrong delivery of goods, improve the speed and accuracy of picking, and avoid human errors.
4. Smart stores:
(1) Smart fitting room: Each garment or textile product adopts RFID electronic tags. Through the intelligent system installed in the retail store, the system can automatically identify the product selected by the customer, and display the corresponding price, discount, clothing matching and other information on the display next to it. The rich information can be enjoyed by the customer in the fitting room Professional shopping guide.
(2) Quick inventory: real-time inventory of products on shelves and store back-end inventory can be performed through a handheld reader. Reports can be generated by region and by rack position, and data in specified formats can be generated according to actual requirements, and uploaded in real time or offline. To the management system of the store.
(3) Fast cash register: Through fixed or hand-held RFID cash register equipment, the system can quickly collect product information selected by customers and generate sales lists, which greatly saves checkout time and sales staff can use more precious time to focus on customer service.
(4) Ordering meeting management: a. Select the model number on site, and quickly scan with the RFID handset, saving time, effort and effort
b. Customers can check the order status in real time and reduce the frequency of order modification
c. A variety of ways to quickly transmit the order to the server in real time, reduce the error rate, and save the cost of manpower entry
d. The handset can be used for implementation analysis, statistics, and modification to help customers improve ordering efficiency
e. The manufacturer understands the order data in real time, and better guides customers to order
(5) Anti-smuggling management: The electronic tags are implanted on the clothing pieces, and the electronic tags cannot be physically destroyed unless the clothing is damaged.
The use of implanted electronic tags combined with the logistics distribution system can effectively improve the efficiency and rapid response of logistics distribution
Grasp the product flow anytime, anywhere through the “goods tracking information management” system
Clearly distinguish the source of returned products to ensure the effective implementation of the brand’s return policy
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