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1. System design
This solution is to apply RFID technology to the management of garment manufacturing companies to help companies realize functions such as smart warehouses, smart marketing, merchandise/personnel management for order fairs, and anti-sweeping management.
The introduction of RFID technology enables the management personnel of apparel companies to understand the company’s current production, inventory, sales and other key business data more timely and clearly, and frees the staff from most of the tedious work, which greatly improves the performance of apparel companies. Modern management level.
The specific plan is formulated according to the actual needs of the clothing enterprise, to realize the integration and data communication with the relevant equipment in the enterprise ERP system, thereby forming an integrated and complete management system, making the enterprise easier and more convenient to introduceRFIDTechnology.
2. System content
(1) The RFID system hardware of the clothing industry consists of handheld readers, tag converters, product packaging inspection machines and other equipment
(2) The main equipment can be connected to the computer equipment in a variety of ways, such as standard serial ports, USB, RJ45 and other interfaces.
(3) Each software system can transmit data to the enterprise ERP system through webservice or other interface methods according to the requirements of the enterprise to realize flexible data interaction functions.
Three, production management
Bottlenecks in production management:
The workshop warehouse management manually enters a large amount of data, and the accuracy and work efficiency are low.
The amount of data in the production process is too large to form automated circulation and automated data collection.
Customer orders cannot accurately calculate the cost, and cannot give customers an accurate delivery date.
The order production schedule, workshop work in progress, completion data, etc. are not clear.
The analysis and statistics of business data cannot be accurate and timely, and there is no accurate basis for decision-making
Advantages of RFID production management:
Production control: According to different production needs, limit the production quantity, material, process, procedure and completion time
Process control: Each process can be coordinated with the control center and the bill of materials (BOM) to ensure that the production process of the product, the use of materials, and the person and location of the operation are accurate
Control center: The control center can collect the time of each process in real time and provide effective data to increase the traceability and visualization of the entire production.
Real-time monitoring: Real-time production data can be accessed at any time and place, and the management can monitor the progress and process to ensure production efficiency and product qualification rate, and exert greater production capacity
4. Finished product warehouse management
Receiving and warehousing
When the goods arrive at the warehouse, the clothing can be fully inspected through the RFID fast inspection channel, and the warehouse management system can instruct the user to quickly and accurately transport the goods to the designated location.
Pickup and packaging
The RFID rapid inspection channel can quickly complete packaging verification, ensuring the accuracy of the packaged goods from the source of the warehouse.
Inventory management
RFID technology can provide visibility, accuracy and traceability for inventory management. With real-time inventory information, inventory control tasks such as replenishment and inventory counting can be greatly simplified.
Out of stock
The RFID rapid inspection channel can quickly complete the shipment inspection operation, prevent the wrong delivery of goods, improve the speed and accuracy of picking, and avoid human errors.
Five, smart stores
Smart fitting room
Every garment or textile product uses RFID electronic tags. Through the intelligent system installed in the retail store, the system can automatically identify the product selected by the customer, and display the corresponding price, discount, clothing matching and other information on the display next to it. The rich information can be enjoyed by the customer in the fitting room Professional shopping guide.
Quick inventory
Hand-heldReaderReal-time inventory of goods on shelf and store back-end inventory can be carried out. Reports can be generated by region and by shelf position, and data in a specified format can be generated according to actual requirements, and uploaded to the store management system in real time or offline.
Fast cash register
Through fixed or hand-held RFID cash register devices, the system can quickly collect product information selected by customers and generate sales lists, which greatly saves checkout time and sales staff can use more precious time to focus on customer service.
Order fair management
The traditional way of order fair adopts paper order + computer entry method, its disadvantages are:
Manual operation, time-consuming and laborious, high cost, low efficiency
Customer statistics of order quantity and amount are cumbersome, order modification frequency is high, time-consuming, no reference data, mostly relying on memory
Customers cannot refer to the order ranking list in real time, and each order their own goods, the order quality varies, and they cannot grasp the goods as a whole
Manufacturers cannot implement ordering data on site, cannot effectively guide customers to order best-selling goods, and cancel slow-moving goods in a timely manner
The customer must wait for the order to be entered into the computer to analyze whether the order is reasonable or not, and spend a lot of time to make adjustments
Manufacturers need a lot of manpower and computers to enter orders manually, which is time-consuming and error-prone
Advantages of RFID solution:
Select the model number on the spot, and quickly scan the RFID handset, saving time, effort and brain
Customers can check the order status in real time, reducing the frequency of order modification
A variety of ways to quickly transmit the order to the server in real time, reduce the error rate, and save the cost of manpower entry
The handheld can be used for implementation analysis, statistics, and modification to help customers improve ordering efficiency
Manufacturers understand the order data in real time, and better guide customers to order
Anti-cashing management
The RFID anti-counterfeiting and anti-smuggling solution is to implant the designated electronic tags on the designated pieces of clothing (clothing tags cannot be resolved). After the clothing is produced offline, each piece of clothing is implanted with a globally unique ID number. Labels, by binding the unique ID number of each garment with customer information before the garment is packed and shipped, thereby determining the flow of the product, and the brand can determine the garment by reading the electronic label information on each garment It’s easy to determine the origin of the clothes.
At the same time, the use of implanted RFID chips in the logistics link can also improve efficiency, and the source of the goods can be clearly distinguished for the returned clothing, thereby ensuring the effective implementation of the brand’s return policy.
Advantages of RFID anti-smuggling management:
Implant the electronic tag on the clothing piece, and the electronic tag cannot be physically destroyed unless the clothing is damaged
The use of implanted electronic tags combined with the logistics distribution system can effectively improve the efficiency and rapid response of logistics distribution
Grasp the product flow anytime, anywhere through the “goods tracking information management” system
Clearly distinguish the source of returned products to ensure the effective implementation of the brand’s return policy
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