Application of RFID technology in manufacturing industry
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A complete business process includes the entire logistics process of the product produced by the manufacturer, through transportation, storage, processing, and distribution to users and consumers. Among them, it is divided into the following aspects: the manufacturer packs a single product produced and concentrates multiple products in a large packaging box; then through transportation, wholesale and other links, larger packaging is usually required in this link ; Finally, the product is circulated to consumers through the retail link, and the product is usually reduced to a single product in this link. People call the management of the above process as supply chain logistics management.
The supply chain logistics system from production, distribution, sales to users is not an isolated behavior, it is a chain of links, mutual restraint, and complement each other. Therefore, it must be coordinated to maximize its benefits.
RFID technology is an automatic identification technology produced and developed in the computer application practice. It is designed to realize automatic scanning of information. It is an effective means to collect data quickly, accurately and reliably. The application of RFID technology solves the “bottleneck” problem of data entry and data collection, and provides powerful technical support for supply chain management.
1. Material management
Whether the matching of modern production materials is coordinated greatly affects the production efficiency of products. Disordered material warehouses, complicated production preparations and the implementation of procurement plans are difficult problems encountered by almost every enterprise.
RFID technology solutions:
1. By encoding materials and writing them to RFID tags, it is not only convenient for material tracking management, but also helps to achieve reasonable material inventory preparation, improve production efficiency, and facilitate the rational use of corporate funds. Establish a unified material code for the purchased production materials in accordance with industry and corporate rules to prevent losses and confusion caused by disordered materials.
2. Write the RFID tags of the materials that need to be identified to facilitate the single tracking of the materials in the production management, so as to establish a complete product file.
3. Use RFID technology to carry out basic purchase, sale, and inventory management of the warehouse, effectively reducing inventory costs.
4. Through product coding, establish material quality inspection files, generate quality inspection reports, and link with purchase orders to establish evaluation of suppliers.
5. UseRFIDThe global uniqueness of the label UID number can identify a single product for anti-counterfeiting traceability, and effectively distinguish the authenticity of the product.
2. Production management
RFID production management is the basis of product RFID application, which establishes product identification codes. In the production, the product identification code is used to automatically monitor production, automatically collect production test data, automatically collect production quality inspection data, conduct product completion inspections, and establish product identification codes and product files. Arrange production plans in an orderly manner, monitor production and flow, and increase the pass rate of products offline.
1. Formulate the product identification code format. Determine the coding rules of product identification codes in accordance with corporate rules and industry rules to ensure that products are regularized and uniquely identified.
2. Establish product files: use product identification RFID to track products on the production line, and collect the parts and inspection data of the produced products as product information. After the production batch plan is reviewed, the product file is established.
3. Control the production information and production schedule through the information collection points on the production line, and adjust the bottleneck of the production schedule.
4. Collect quality inspection data on the production line through RFID identification, and determine whether the product is qualified based on the product quality standard, so as to control the flow of the product on the production line and whether to establish a product file. Print the certificate.
Three, warehouse management
1. Goods inventory management The warehouse management system can write the product name, model, specification, origin, brand name, packaging, producer, distributor and other product information of the goods in the RFID tag, and use RFID technology to manage various operations in the warehouse Carry out automated operations.
2. Warehouse location management is the management of inventory space. The warehouse is divided into several warehouses; each warehouse is divided into several warehouses. The warehouse is an independent and enclosed storage space in the warehouse. The space in the warehouse is subdivided into storage locations, and the subdivision can more clearly define the inventory space. The warehouse management system records the inventory of the warehouse goods according to the warehouse location. When the product is in the warehouse, the RFID number of the location and the product RFID number are one-to-one correspondence. When the product is out of the warehouse, it can realize first-in-first-out or batch according to the inventory time of the warehouse. Management information.
3. RFID warehouse management includes single piece of goods management. It not only manages the inventory of goods, but also manages every single item of goods inventory. The product identification RFID is used to record the passing status of a single product, thus realizing the tracking management of the single product.
4. Warehouse business management includes: delivery, warehousing, inventory, monthly inventory, and relocation. Different businesses are carried out in a self-contained manner to complete the inventory management of the warehouse.
5. Complete warehouse in and out operations more accurately. RFID warehouse management collects the information of single items of goods, processes the collected data, and establishes the data of warehouse entry, exit, transfer, and inventory. In this way, the warehouse operation is completed more accurately. It can provide storage location information for warehouse goods out of the warehouse according to the inventory of a single piece of goods, so that the warehouse goods inventory is more accurate.
6. General warehouse management can only complete warehouse transportation error processing (input information based on human-computer interaction), while RFID warehouse management establishes warehouse transportation information based on collected information, directly handles actual transportation errors, and can detect in-and-outs in time based on collected piece of information Errors in the single item of the goods in the warehouse (duplicate number in the warehouse, no goods out of the warehouse), and provide error handling.
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