Applying RFID technology to strengthen the batch management of materials in manufacturing enterprises
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In today’s increasingly fierce competition in the domestic manufacturing industry, if manufacturing enterprises want to improve their competitiveness, they must practice the “internal strength” of corporate management. Tianjin Little Bee believes that material batch management has almost become an aspect that must be involved in every manufacturing enterprise. Batch management refers to the implementation of strict scientific management in batches during the entire manufacturing process from the input of raw materials to the delivery of products. It runs through the entire process of product manufacturing.
Do a good job of batch management to ensure that each link of the product from the raw material entering the factory to the factory delivery, so that the work-in-process can be leaked, the number is not bad, and the parts are not mixed during the turnover process. Once quality problems occur, they can be quickly and accurately Find out the reason locally, and limit the number of repairs and scraps and the impact of user use to a minimum.
So how to effectively manage material batches?
The traditional material management is like this:
1. Material batch management relies too much on warehouse management personnel: the placement and picking and placement of materials in the warehouse is too much relying on the experience of the management personnel, not through information management, and relying too much on old employees once they leave, etc. The problem is that the loss to the enterprise is difficult to predict. At the same time, the warehouse management personnel relying too much on past experience will also cause the problem of nearby retrieving materials, which may result in waste of materials. Moreover, due to the lack of high-end inventory technology means, material operations must be stopped during inventory, which affects the company’s material batch management.
2. In addition to financial-related information, other information in general warehouse management is managed by paper, and it is impossible to realize the traceability of material batch management.
3. The problem of the efficiency of the storage of small materials: In the case of a large variety and large quantity of small materials, the manual weighing and counting method is used for inventory, which is inefficient and consumes a lot of human resources. At the same time, due to the slow inventory speed, it has become a bottleneck in the production process. , It is easy to be out of touch with the production rhythm, causing confusion to the batch management of materials.
The functions realized by RFID technology for batch management of materials:
1. Ultra-high identification function. For the materials pasted with RFID electronic tags, the selection of high-performance RFID equipment can achieve an ultra-high identification rate for the materials, so as to achieve accurate data recording when entering and leaving the warehouse.
2. The use of RFID technology for material batch management can minimize manual operation errors and display important information in real time.
3. Barrier-free entry and exit of the warehouse automatically read the material information function, easily achieve efficient inventory efficiency.
4. Rely onRFIDThe powerful function of, real-time monitoring and management of material batch management information, to achieve optimized production capacity recommendations and early warning systems.
5. Cooperate with the video surveillance system to realize real-time monitoring of valuable materials to avoid material loss.
6. Intelligently optimize the order of goods entering and leaving the warehouse, intelligent information processing, accurate configuration of raw materials and accurate supply, while realizing the timely transmission of information between warehouses, helping companies to design and design material batch management.
Through RFID technology, material batch management can be carried out more efficiently and accurately, the traceability and quality management of products can be raised to a new level, and the core competitiveness of enterprises can be enhanced.
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