Home » industry » Electronic cigarette box system solution based on RFID technology

Electronic cigarette box system solution based on RFID technology

chrispeng December 29, 2021 industry

SaveSavedRemoved 0

Deal Score0

0 2

Deal Score0

[ad_1]

1. Construction background

At present, the application of the Internet of Things is spreading across various industries, such as agriculture, industry, commerce, military, and finance, and has achieved certain results. As far as the application of the Internet of Things in the tobacco industry is concerned, it mainly involves four main areas: modern logistics, safety monitoring, quality and asset management, and has a lot of application space and development prospects.

On the basis of further refining and extracting the existing information, Hansen combined with radio frequency identification (RFID) and wireless sensing technology to build a complete electronic cigarette box management system to further improve the cigarette box in the industrial environment of the cigarette factory. Reuse and information management work to achieve real-time sensor collection, historical data storage, intelligent analysis and remote linkage control and other functions.

This solution has been actually verified, tested and applied in Nanjing Cigarette Factory, and the effect is very significant.

2. System overview

The electronic cigarette box system refers to the realization of fully automated tobacco storage, intelligent storage control and real-time monitoring, intelligent traceability of tobacco products and brands, and visualization of tobacco distribution with the help of radio frequency identification (RFID) technology, sensing technology and diversified communication methods. , To realize the positioning, identification, tracking, monitoring and management of tobacco products from production to consumers, enabling tobacco production companies, circulation companies, agents, and specialty stores to remotely, remotely and dynamically communicate with intelligent networking and things.

Three, system function

1. Industrial preparation

The industrial preparation module mainly deals with the related information of the electronic cigarette boxes used for the first time and the electronic cigarette boxes recovered from the commercial distribution center to the industrial warehouse, and completes the writing and locking functions of the EPC information and initial password information of the electronic label. Make basic information preparations for the following industrial offline, industrial warehouse entry and exit, and industrial and commercial docking.

2. Industrial offline

The industrial offline module adopts RFID technology to collect the barcode information of No. 1 in real time, and write the corresponding electronic label to record the production information. When the label writing fails, the equipment fails or the line is disconnected, the system immediately alarms and prompts.
The application of RFID electronic tags in electronic cigarette boxes saves a lot of manpower costs, reduces tedious manual tasks such as inspection and inventory, and improves the accuracy of information.

3. Error correction check

The error correction mechanism module is mainly used to prevent the cigarettes that do not meet the information requirements from entering the next step through the alarm and error correction device when the RFID system makes an error in the industrial assembly line, and eliminate the wrong electronic cigarette box. Implement precise interventions and manual adjustments to the industrial offline process to accurately meet the accuracy requirements of the cigarette circulation links in a timely and accurate manner.

4. Industrial storage

Industrial off-line cigarette boxes enter the warehouse through the conveyor belt, and the industrial warehouse module reads the user area information of the electronic label of the electronic cigarette box (ie the No. 1 project barcode), and classifies the electronic cigarette boxes according to the No. 1 project barcode. Different brands are processed in lanes, then lanes are cut and palletized, and the corresponding output information is recorded. The machine puts the divided cigarette boxes on the pallet, and records the full 24 boxes at the same time, and writes the information into the 6B label.

5. Industrial outbound

The industrial delivery module is mainly used to record the relevant information about the delivery of electronic cigarette boxes, collect the delivery time, station, operator, No. 1 project barcode, delivery list and other data, and generate the delivery confirmation sheet (out of the library) Single sent to other systems). Prepare data for the later industrial and commercial docking and smoke box recycling.

Industrial outbound can be arranged on the outbound assembly line to complete the data collection of a single box, or it can be rotated on the pallet to complete the data collection in batches. For the information out of the library, prompt the corresponding data collection success or failure on the LCD screen or industrial computer.

6. Industrial and commercial docking

The industrial and commercial docking module is mounted at the unloading place of the truck, and an arched reader module is arranged above the conveyor belt to record and count the number of smoke boxes unloaded. After the end of a pallet, the user must be prompted whether the number of the pallet is correct to avoid misreading or missed reading.

7. Business management

The business management function module is mainly to complete the management of basic business-related data, including cigarette box batch management, label management, cigarette box management, recycling management, outbound order management, business docking management, process management, etc.

8. Statistics management

Statistics management module, which can perform production statistics (classified statistics such as brand, team, time, etc.) and cigarette box statistics (damage rate, usage times, recycling status, total inventory/inventory/production, offline/in-warehouse/out Database/classification statistics, the situation at each stage), and can provide statistical analysis reports to provide the basis for management to make relevant decisions and management.

Four, system characteristics

(1) Realize automatic sorting operation, avoid manual operation, and achieve full-line tracking of product information.

(2) Eliminate the confusion of finished cigarettes in the container or on the pallet, and ensure that the correct product is delivered to the correct location.

(3) The adoption of RFID technology can save a lot of labor costs and reduce tedious inspection and inventory manual operations.

(4) Unified management and unified scheduling to realize the standardization, centralization, specialization and flow of cigarette logistics.

(5) The adoption of RFID technology improves the processing capacity and operating efficiency of the finished product warehouse, and improves the overall performance of the logistics system.

Five, hardware configuration

[ad_2]