Haitian textile assembly line RFID application scheme

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Company Profile

Shanghai Xianda is a high-tech joint venture specializing in the research, development and application of automatic identification technology. Since its establishment in 1992, the company has always been committed to the promotion, application and development of China’s automatic identification technology, relying on professional talent advantages and rich practical experience in the fields of retail, finance, telecommunications, post, public utilities, industrial manufacturing, logistics and distribution. It has a stable customer base and created many domestic leading application models. Its sales and service network covers the entire East China and major cities across the country. It has accumulated valuable customer service experience and won the trust and love of customers. When Song Jian, the former director of the National Science and Technology Commission, inspected the Xianda Group, he was pleased to write the title “Developing high-tech industries, and those who are wise and brave will come first”, and highly praised the contributions made by Xianda in the field of automatic identification technology.

Since the establishment of the company ten years ago, we have been adhering to the enterprise spirit of “We can do better”, with a confident working attitude, and seeking the best benefits for our customers from every service and technical detail. The company currently employs nearly 100 people, of which technical personnel account for more than 60%. Not only in supermarkets and convenience stores in the retail industry, but also in the “barcode application system” of famous companies such as the post, Shanghai Telecom, General Motors, Lucent Technology, DHL Express, Oriental Pearl, Shanghai Science and Technology Museum, Pudong International Airport, and Bank of Communications. “Xianda Barcode” has won widespread praise.

1. Program overview

Due to the characteristics of RFID contactless identification, long life, convenient use, and high efficiency, the use of RFID in manufacturing applications has become a general trend. Through the application of RFID in the production line, accurate tracking of products can be achieved, as well as rapid statistics of workstations and processes, which can greatly increase the speed of the company’s production information collection and improve the company’s information control capabilities.

Considering the overall cost and objectives, the system adopts RFID low-frequency technology, which can not only realize the wireless identification of items, but also the price of RFID products is relatively economical.

①Place the RFID tag on the product. The tag is in the form of a low-frequency key tag, small in size, and waterproof and dustproof. The tag has a built-in RFID chip, which complies with the EM4100 standard.

② When the product is circulating in each station, the operator can read the RFID tag on the RFID reader at the station.

③The RFID reader adopts RS485 industrial bus networking mode to communicate with the background server in real time. When the reader reads the RFID tag information, it will send the data back to the server in real time. In this way, when the production is too long or when the production ends, the system can timely collect the required information.

④For the reader networking, multiple servers can be used, or a multi-serial port card can be installed on one server. In this way, a RS458 network is connected to each serial port. Generally, 128 RFID readers can be connected to each network.

2. Hardware configuration

RFID low frequency tag-key tag

A low-frequency electronic tag that uses disposable packaging technology, has a smooth surface design, and has no joints. It is completely waterproof, dust-proof and oil-proof, and has high temperature resistance and considerable corrosion resistance, making it easy to carry. It is suitable for identification, item identification, product identification, and equipment identification. It is used in access control and attendance management, canteen sales management, all-in-one card consumption, fixed asset management and other fields.

The main technical parameters
Dimensions: Ф48.5mm×28.7mm×4.3mm
Working temperature: -40℃-85℃
Storage temperature: -55℃-100℃
Response frequency: 125khz±6khz
RFID standard: EM4100 compatible
Weight: 4.0g

  
RFID reader

The RFID series radio frequency reader supports the currently commonly used EM4100 and its compatible cards, and provides a variety of input methods, suitable for industries such as healthcare, pharmaceuticals, amusement parks, entertainment venues, e-ticketing, libraries, express parcels, storage, etc. application.

The main technical parameters
Product shape: 160mm(L)*82mm(W)*25mm(H)
Card reader type: EM4100 and compatible cards
Interface mode: RS232; RS485; USB; keyboard emulation
Working frequency: 125KHZ
Reading distance: 2~8cm
Read and write mode: read only
Working temperature: 0℃~50℃
Storage temperature: -20℃~60℃
Working humidity: 10%~90%
Storage humidity: 5%~90%
Working voltage: DC 5V
Working current: <80mA

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