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Ling Frog Manufacturing Execution System LINX-MES provides corresponding solutions for discrete and process manufacturing production modes. The purpose of LINX-MES is to solve practical problems for users and improve production efficiency.
With the maturity and development of the market economy, for manufacturing companies, customer needs are becoming more and more immediate and diversified, and orders are becoming smaller and faster. At the same time, manufacturing companies in the 21st century are facing increasingly fierce international competition, coupled with the personalized development of consumer demand brought about by market segmentation, if they want to win the market and win users, they must optimize the production and manufacturing process, shorten the product life cycle, and strictly Control the production process and improve product quality. Many companies implement MRPII/ERP to strengthen management. However, these top-level macro-management systems cannot monitor specific production processes, and there are management gaps in the most important production management links for manufacturing companies. Therefore, in order to improve the comprehensive competitiveness of enterprises, with the advancement of lean production theory, enterprises also need a set of highly refined and intelligent manufacturing execution system (MES) to control the entire production process, so as to make the enterprise flexible and flexible in manufacturing. The direction of refined management is to improve the real-time and flexibility of market response, reduce the rate of defective products, improve the operating efficiency of the production line, and reduce production costs.
According to the statistics of MESA International Organization, after the enterprise introduces the Manufacturing Execution System (MES):
Manufacturing cycle time reduced by 45%
Save or eliminate 45% of data filling time
17% reduction in work-in-process
The lingering time is reduced by about 32%, etc.,
At the same time, MES can also implement functions such as quality traceability, employee performance management, and supplier evaluation.
1. Main functions:
Powerful job scheduling and scheduling.
Production process control.
Strictly control the work-in-progress.
Convenient secondary development.
Process statistics and quality statistics.
useMiddleware technology, To achieve the same as SAP and other mainstreamERP systeminterface.
Support multipleAutomatic IdentificationData collection terminal and equipment data are collected automatically.
2. SystemModuledistributed
3. System data flow diagram
4. System module:
Production planning and scheduling management
The production planning and production scheduling management module is the link module between the macro planning management and the micro production scheduling optimization management. Through effective planning and detailed capacity scheduling, the production capacity can be maximized on the basis of ensuring the timely delivery of customer products. . For companies that make to order, with the miniaturization, diversification and randomization of customer orders, this module becomes an effective way to adapt to orders and save production capacity and costs.
Production process control management
This module controls the production process according to the production process, prevents the wrong installation, missed installation, and multiple installation of spare parts. It can realize automatic feeding control by connecting the equipment control system, real-time statistics collection of data in the workshop, and monitoring the production status of products, finished products and materials. Quality status, and supports temporary adjustments of production plans such as order cancellation, product restructuring, and installation. At the same time, automatic bar code identification technology can be used to monitor the production status of employees.
data collection
There are mainly two types of data collected. One is data collection based on automatic identification technology (BarCode, RFID), which is mainly used in assembly data collection in discrete industries, and the other is equipment-based instrument data collection, which is mainly used in automatic control. Material information collection in equipment and fluid production.
Quality Management
The quality management module is based on the idea of TQM total quality management, which records and analyzes the quality of the entire production and life cycle of products from suppliers, raw materials to after-sales service, and conducts quality problems in the production process on the basis of production process control. strict control. It can effectively prevent the flow of defective products and reduce the rate of defective products.
system integration
As an important part of the overall informationization of the enterprise, Lingfrog Manufacturing Execution System has designed interfaces to integrate with other related information systems, such as ERP, MRP, CRM, etc., and has successfully integrated with mainstream ERP systems such as SAP and Siban. Experience.
Material tracking
The material tracking function can track all finished products that use the batch of materials according to the quality defects of the batch of materials, and also supports reverse tracking from finished products to raw materials to adapt to the recall system of certain industries and help manufacturers minimize losses To better serve customers.
Resource management
Technology, staff and equipment are the three important resources of manufacturing enterprises. LINX-MES organically integrates the three into the manufacturing execution system to achieve comprehensive manufacturing resource management.
Statistical process control
This module helps companies stabilize the production process and evaluate process capabilities. By monitoring the stability and development trend of the process, we can find defects or variations in time to solve the problem in time; through the process capability index evaluation, we can clarify the level of work quality and product quality in the process.
Plato
Histogram
Xbar-R Chart-average value-extreme value control chart
Xbar-S Chart —— Mean-Standard Deviation Control Chart
X-Rm Chart —— Individual Value-Moving Extremum Control Chart
P Chart —— Defect Rate Control Chart
Pn Chart —— bad number control chart
C Chart —— Defects Control Chart
Companies can choose to use some of the functions according to product characteristics and inspection methods.
Statistical Analysis
Numerous reasonably designed and optimized reports provide managers with quick statistical analysis and decision support, and grasp every aspect of production in real time.
The module provides a B/S version, and managers can keep abreast of production dynamics through the Internet no matter where they are.
5. System network topology diagram
6. System Features
Cost-effective
Reliable system, reasonable price.
Through concise and effective reports, it reflects real-time quantitative information in the workshop.
Reliable, complete, traceable database with historical data.
Simple operation, easy to learn and use.
Simple operating environment
The system provided by Ling Frog can be operated in the following system and network resources:
Database server: Windows 2000 Server, SQL 2000 Server Chinese version or Oracle 9
Client: Windows2000 Professional Chinese, Windows 98 Chinese
Communication system: 10/100Mb internal network, 802.11b wireless local area network, RS485, Internet
The operating system of the administrator is: Windows 2000 Professional Chinese, Windows 98 Chinese
Scalability
After-sales service management system interface:
Quality management is one of the main functions of MES. In order to cooperate with the overall quality management process of modern enterprises, the LINX-MES system is designed with a corresponding after-sales (factory) quality management interface, which can be connected with CRM or other after-sales service management software to deliver finished products. Effective management of quality-related issues in the subsequent sales and service process to achieve the root cause traceability of quality issues in the after-sales service process, and quality management throughout the entire life cycle of the product.
This system can achieve collaborative work with ERP (have collaborative experience with mainstream ERP systems such as SAP).
Apply the Lingfrog management platform and provide certain training so that the information management personnel of the enterprise can make system adjustments by themselves in the future.
The internal data structure and process of the system are designed for comprehensive enterprise informatization, which can easily realize the friendly connection and data sharing with the information system that the enterprise will increase in the future.
High security
There are complete permissions settings. It can be easily realized through the Lingfrog management platform.
A complete security log records the operation records of each user’s important behavior.
Good interface
The MES system will provide a standard user interface for information management, parameter setting, question inquiry, data maintenance and other functions.
Provide remote WEB access interface
Easy to maintain
The daily maintenance of SQL Server will be automatically completed by the backup and maintenance functions that come with MS SQL Server.
Oracle maintenance and backup can be done by Oracle DBA.
The system supports remote maintenance, and Shanghai Lingwa can provide 7*24 remote maintenance services
Highly adaptable
Free configuration of multiple production lines in the factory
Free configuration of multiple product types
Separate applications between different factories
Collaborative application between different factories
Implementation guarantee
The development and implementation process of this program strictly follows the CMMII standard, and the project team members have rich MES implementation experience.
During the development and implementation period, Shanghai Lingfrog provides enterprises with a testing and supervision environment that is synchronized with the development to ensure the successful implementation of the collaborative work and on-time quality assurance of the project teams of both parties.
Large amount of data support
Supports large databases such as SQL SERVER and ORACLE.
Optimized data structure
Optimized data structure, can maintain stable access speed under large data volume.
The data structure is stable for a long time, and the system can be expanded thermally without shutting down the system during system expansion.
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