Material and work-in-process tracking MES system based on RFID and barcode applications
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At present, workshop production management and production scheduling of production companies are developing in a real-time and intelligent direction.
On the one hand, at the management level, workshop manufacturing execution management is required to respond to production needs in a timely and immediate manner, and realize functions such as insert order production and workshop kanban;
On the other hand, the manufacturing execution system MES is increasingly closely integrated with the underlying production measurement and control system. The MES system directly schedules machine production tasks and monitors the operating status and output of production equipment.
In order to respond to the application needs of manufacturing companies’ production workshops for tracking, real-time production management and scheduling, Golden Thinking has developed a material and work-in-process tracking management MES system based on RFID and barcode applications. The MES system is based on intelligent workstations and intelligent units. Basic, with workshop logistics as the link, connecting various production measurement and control functional units, can help companies build “digital workshops” to monitor production and dispatch workers in an all-round way. The implementation of this system can assist enterprises in establishing a complete production management system, realizing internal quality traceability of raw materials, semi-finished products and finished products, seamlessly connecting and interacting with ERP and other systems, and monitoring process, quality, planning, equipment parameters, etc. The application of this system can greatly improve the management efficiency of the manufacturing execution process of manufacturing enterprises, enhance the intelligent and real-time support capabilities of the manufacturing execution system of the enterprise, and enable future user enterprises to quickly respond to the needs of the market and users at the workshop production level.
1. Real-time tracking of execution feedback
The Golden Thinking MES system can quickly identify items through RFID, which is convenient for employees to quickly feedback production status, achieve material account matching, real-time tracking, improve employees’ work efficiency, and strengthen management personnel to track plans and control output.
2. Visual tracking of barcode management
The application of barcode technology can run through the entire process of planning management, and the system supports the seamless connection between barcode equipment and the system. Scan the sales order number, production plan number, machine plan number, machine requisition number, inspection order number, batch number and other information. The system automatically reads the scanned information and supports users to perform other operations around the scanned information.
3. Seamless connection of real-time data
Production process information collection realizes reliable interfaces with various process control systems, measurement systems, mobile inspection equipment, etc., realizes real-time, accurate, complete and reliable collection of production operation data, quality inspection and analysis data, etc., and follows a unified interface protocol (Such as: OPC, UDP, Modbus, TCP/IP, etc.).
4. Accurate traceability of product quality
Product quality management covers the entire process of raw materials entering the factory, manufacturing processes, and finished products, and covers the entire life cycle of quality planning-quality inspection control-quality statistical analysis. Each process enters product quality information into the system, and finally realizes the traceability of the product It is flexible, and the finished product scans the bar code or two-dimensional code to find out the production quality information of each process. It can not only grasp and monitor the quality status of products in real time, and realize the traceability and traceability of product quality information, but also with the help of query and analysis functions, it can better support continuous quality improvement and management decision-making.
5. Instant feedback on equipment operation
Through the equipment real-time system management, each real-time parameter comprehensively reflects the working status of the machine equipment, displays and warns the equipment operating parameters, monitors the current operating status, maintenance status, and standby status information of the equipment, and sends an alarm if abnormal conditions are found. Track and analyze equipment operation, support designated machines, technical parameter items, and analysis time intervals, and display the designated equipment, designated technical parameter items, and the operation tracking “efficiency” curve at the designated time in the form of a graph.
6. Flexible and controllable planning and scheduling
The Golden Thinking MES system can provide scheduling methods for a variety of production plans (inverted row, insert order rearrangement, etc.), support emergency, green channel production plan scheduling; provide load recommendations, and can easily query the capacity and load of the work center Status; can display the schedule of each equipment or each plan in the form of a Gantt chart. Production plans and processes can be directly transferred to procedures and equipment, direct equipment processing, prevent cross-process processing, and reduce process errors.
7. Smart Kanban is fast and practical
For the machines in the production workshop, it provides kanban management, is responsible for displaying the work instructions of each machine, and conveniently and quickly displays the process and technical requirements of the currently produced products, work instructions, etc., with real-time display function. The latest change information can be displayed on the touch screen in real time, and information reminders, temporary notifications and other information can be displayed on the screen in real time. Real-time monitoring of the output of each machine at each time period, real-time monitoring of the through rate of each machine.
8. Index management analysis guidance
The system automatically collects various business indicators, performs statistical analysis, generates production indicator analysis reports, and provides management and decision-makers with timely and accurate statistical analysis data of various indicators reflecting the production status, providing for the formulation of production planning, energy saving, and cost reduction. Basis, to provide a basis for management decision-making, to mobilize the enthusiasm of operating personnel through the assessment of production indicators, and to improve the efficiency of equipment operation.
9. System integration seamless docking
The Golden Thinking MES system can seamlessly link with common ERP, CRM, HRM, financial systems, invoicing systems, etc., to realize real-time data sharing; at the same time, it reserves the interface with the industrial state network to realize DCS collection of data The docking. Supports integration with barcode/QR code/RFID. Supports data integration based on database, service, file, etc.
At present, the Golden Thinking MES system has been successfully applied in process production companies such as cable manufacturing companies, electromechanical manufacturing companies, and cement plants, and has accumulated rich experience in research and development and implementation.
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