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1. About Zoomlion
Founded in 1992, Zoomlion Heavy Industry Co., Ltd. is mainly engaged in the R&D and manufacturing of major high-tech equipment required for infrastructure construction such as construction engineering, energy engineering, and transportation engineering. It is a continuous innovation global enterprise. Zoomlion has been established for more than 20 years with an average annual compound growth rate of over 50%, making it the world’s fastest-growing construction machinery enterprise. The company produces 13 major categories, 86 product series and nearly 800 varieties of leading products with completely independent intellectual property rights. It is the construction machinery enterprise with the most complete product chain in the world. The company’s two major business segments, concrete machinery and hoisting machinery, rank among the top two in the world. The company has a registered capital of 7.706 billion yuan and nearly 30,000 employees. In 2013, the various business units of Zoomlion achieved revenue of nearly 80 billion yuan and profits and taxes of nearly 9 billion yuan.
Zoomlion’s manufacturing bases are distributed all over the world. In China, it has formed Zoomlion Science and Technology Park, Zoomlion Lugu First Industrial Park, Lugu Second Industrial Park, Zoomlion Wangcheng Industrial Park, and Zoomlion Quantang Industrial Park. , Zhonglian Guanxi Industrial Park, Zhonglian Deshan Industrial Park, Zhonglianjin City Industrial Park, Zhonglian Yuanjiang Industrial Park, Zhonglian Weinan Industrial Park, Zhonglian Huayin (Huashan) Industrial Park, Zhonglian Shanghai (Songjiang) Thirteen major industrial parks, including the industrial park, have the Italian CIFA Industrial Park, the Indian Industrial Park, and the Brazilian Industrial Park overseas. The company has established subsidiaries and marketing and scientific research institutions in more than 40 countries around the world, creating value for customers in more than 80 countries on 6 continents, and has a complete sales network and a strong service system covering the world.
Zoomlion is the first A+H-share listed company of China Construction Machinery. In the future, the company will use capital as a link to strengthen the integration of overseas resources and market investment, establish more complete spare parts centers in Europe, South Asia, and West Asia, and establish more advanced manufacturing centers in Europe, West Asia, South Asia, Southeast Asia and North America. Build R&D centers closer to customers in Europe, South America, South Asia, and East Asia. In 2013, Zoomlion made major adjustments to its development strategy, shifting from focusing on the development of the construction machinery sector to the construction machinery sector, agricultural machinery sector, sanitation sector, heavy truck sector and financial sector.
2. Zoomlion MES project (ERP: SAP)
Implemented system
OA, SAP ERP, Siemens PLM, SRM system
problem
With the deepening of the application of information systems, the accuracy and timeliness of information transmission are becoming increasingly important, but the current information collection in the production process cannot be real-time and transparent, which brings a lot of troubles to production management and control. The following problems exist:
Lack of assembly file recording means, records are inconsistent with reality
Lack of quality tracking means, no traceability
Difficulty in material control, affecting production schedule
Unable to provide timely feedback on the work-in-process status of the workshop
Low transparency of information in the manufacturing process, which affects production decisions
The overall goal of the project
Project overall plan
3. Case introduction of concrete branch pump truck-MES collection point
MES collection point
Sample image of finished product
Order related barcode printing
Structural parts offline
Structural part transfer
Outsourcing receipt
Work order start
Key parts assembly collection
Material requirements release
Delivery and receipt
Department assembly collection
Associated with the host
Host offline
Andon Kanban
Quantitative benefits after implementing the MES project
Order settlement difference
Quantitative benefits after the implementation of the MES project-efficiency improvement
Management Benefits after Implementing MES Project-Field Application Effect
Management Benefits after Implementing MES Project-Field Application Effect
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