An integrated solution for chemical safety traceability supervision based on chemical electronic tags!
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Shanghai Chemical Industry Institute Testing Co., Ltd. has been committed to escorting the cause of public safety. The company independently developed “chemical electronic tags”, “explosion-proof reading and writing equipment”, “handheld readers”, and “chemical electronic tag application platforms”. , “Dangerous Goods Safety Information Display System”, “Dangerous Goods Warehouse Management System” and other products, provide governments and enterprises at all levels with integrated solutions for the construction of dangerous goods safety monitoring information, and have been promoted and applied in the Shanghai Chemical Industry Zone.
Traceability of chemicals throughout the life cycle based on electronic tags
The company develops RFID with independent intellectual property rights, enters chemical safety and basic information, establishes a safety information transmission system that meets GHS requirements, uses RFID, Internet of Things and other technologies to build a safety supervision system for the entire life cycle of chemicals, and builds a full chain, Integrated and seamless hazardous chemical safety prevention and control technology, RFID enters chemical classification and identification information, emergency rescue information, dynamic monitoring information, mixing taboos, isolation requirements, stacking quantity information, operation guidance, storage and transportation safety management information , To achieve a chemical safety supervision system that integrates information systems, electronic information transmission, and multi-functional information services.
Advantages of chemical electronic label:
Safety information can be transmitted in real time to avoid the harm caused by unsmooth or untimely information transmission, so that the connection of various supervision links is timely and effective, breaking the information barrier, and realizing information sharing between various regional departments.
Automatic identification of hazards, rapid inspection and release of hazardous chemicals, flow information tracking, automatic identification of warehouse entry and exit, etc. Operators use RFID to dynamically obtain operating instructions based on the operating area where they are located, avoiding illegal operations and misoperations, and improving execution efficiency .
According to the hazard characteristics, equipped with different sensors, such as temperature, pressure, humidity, smoke, sound, infrared and other sensors, can realize the accident warning function.
Classification and hierarchical management of hazardous chemicals. Operators divide hazardous materials into different work areas according to different hazards, isolation, storage, and stacking requirements, and monitor them in real time.
Division of requirements for mixing and isolation of hazardous chemicals in warehouses, automatic identification of information such as mixing, isolation, and stacking quantity of hazardous materials, avoiding human error, and realizing automatic safety inspection and standardized safety management of hazardous materials.
Safety Management of Dangerous Goods Warehouse
The unified collection and management of dangerous goods information through RFID technology can realize the efficient classification of dangerous goods, avoid the interaction of two or more dangerous goods and cause safety accidents, and can also prevent accidents caused by loopholes in manual management. Through the information management of chemical safety, it is convenient to understand the status of chemicals, dispatch personnel to conduct inspections in time, and report the situation to enterprises and safety supervision departments at the same time, which greatly improves the work efficiency of dangerous goods safety management and makes dangerous goods full life chain Safety management is more scientific, solve management blind spots in dangerous goods logistics, and ensure the safety and quality of dangerous goods.
01
Cargo location management
An electronic label is installed on each dangerous product, which records various performance and characteristics of the dangerous product, such as storage location, production date, manufacturer, name, hazard, storage method, use safety matters, transportation safety matters, etc. information. Then transfer this information to the company’s management database, so that the company can quickly understand the distribution status of chemicals in the warehouse, storage time and other information.
02
Inbound and outbound operations
Scan the barcode through the wireless terminal, efficiently handle the warehouse entry and exit, clearly understand the situation of chemicals entering and exiting the warehouse, and update the warehouse data in real time. It can clearly reflect the proportion of various chemicals in storage and circulation in the database, and at the same time, it can avoid time loss due to man-made reasons, prevent others from illegally taking dangerous goods, and ensure the safety of chemicals.
03
inventory
Scan the electronic tags and material electronic tags of the cargo location through the wireless terminal, and check the material inventory in real time. In the system, random inspections can be divided into warehouses, regions, and cargo locations, and spot inspections can also be conducted for specific categories. At the same time, the entire system can be regularly checked Comprehensive inventory makes it easy to analyze and track which materials belong to materials with low inventory accuracy. At the same time, some materials that have not been used for a long time can be dynamically analyzed and warnings can be issued.
04
Safety and quality traceability
Through the safety traceability system, you can learn about the production time, manufacturer, and expiration date of hazardous chemicals. In the course of use, once it is found that the chemical does not meet the safety standards, effective measures can be taken in time to report the situation to the manufacturer to avoid causing greater safety accidents.
05
Query, statistics, report
Including customer shipping statistics query, product tracking, channeling management, serial number query and other management reports, inventory dynamic query/detailed list, query, statistics, and report generation of various documents, which can form textual content for easy review.
Comprehensive treatment of hazardous waste based on electronic tags
In view of the characteristics of hazardous waste information management and the hidden safety hazards in the traditional management mode, the introduction of RFID technology will make full use of its information identification, remote identification, and strong environmental tolerance characteristics, and build a hazardous waste information management system on this basis , To realize the automation, informationization, high efficiency, standardization and refinement of the management of dangerous goods in and out of the warehouse, which is conducive to the centralized, efficient and safe treatment of hazardous waste, while effectively reducing the pressure of manual management.
The back-end system will print barcode labels based on the hazardous waste information and paste them on the hazardous materials. The hazardous waste will then be loaded onto the pallet and wait for storage.
Trays with RFID chips implanted in advance will be associated with dangerous goods information at this link. The staff use handheld devices to scan the barcodes of dangerous goods and the RFID tags of the pallets, associate the two information and upload them to the back-end database. The background system generates tasks to be stored in the warehouse, and at the same time sends the tasks to the smart forklift.
The intelligent forklift is composed of a forklift industrial computer terminal and RFID scanning equipment. The forklift industrial computer can directly receive the warehousing tasks issued by the background system, and guide the forklift driver to the designated loading and unloading point for dangerous goods shipment.
When the forklift arrives at the loading and unloading point to load the dangerous goods, the RFID scanning equipment on the forklift will read the pallet label information, and by querying the background data system, the information of the dangerous goods being transferred will be clarified and transported to the designated warehouse and according to the system background instructions. The designated placement area.
Install location electronic tags at the entrance to the warehouse. When the forklift enters the warehouse, the forklift RFID scans the location label information, and will first match the warehouse information. If it corresponds to the warehouse, it will guide the forklift driver to the designated location. If it is not a corresponding warehouse, an early warning will be issued to remind the forklift driver to go to the correct warehouse location.
Dangerous chemicals supervision platform based on electronic tags
Including hazardous chemicals production, warehousing, transportation, sales, use and processing process supervision and other application scenarios, each scene is operated by an operator holding an RFID reader to identify the tags on the hazardous chemicals container through GPRS wireless connection from remote The database server obtains relevant historical information of the identified hazardous chemicals. Then it judges the characteristics such as the quantity and safety of the identified hazardous chemicals, and returns the data and judgment results to the remote database server. At the same time, necessary information is recorded on the label to facilitate subsequent sub-scene supervision.
Combine RFID technology, GPRS technology and XML technology to design a hazardous chemicals monitoring platform based on RFID. Different from the traditional hazardous chemicals management platform, this platform has the characteristics of complete supervision, high real-time performance, good data consistency, and relatively strict process control. Platform data can be shared by other systems, which can greatly improve the supervision of hazardous chemicals.
Other application scenarios
UHF RFID handheld terminals for chemical electronic tags can meet the requirements of long-distance, multi-tag, low power consumption, small size, industrial-grade explosion-proof use, and can be applied to valuable asset management, forklift management, warehousing and logistics automation management, Smart stores, smart factories, reagent and medicine cabinet management, smart file management, bill management, smart fire management, smart hotel management, power assets and inspection management, RFID robots, MES+RFID, WMS+RFID, RFID drones, Various RFID integrated application solutions for airport baggage automatic sorting and washing management.
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