One-stop” smart card personalization solution

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Program features:

1. “One-stop” centralized certificate production, assembly line production

2. High efficiency, high anti-counterfeiting, low cost, >2000 personalized finished cards/hour, the world’s latest, fastest, and lowest comprehensive cost contact/non-contact smart card “one-stop” production solution

3. Personalized printing technology based on color laser greatly improves the comprehensive performance of the card’s durability

4. The system has stable performance and high degree of automation. It has a certification system with completely independent intellectual property rights in China. It has been successfully applied to more than 20 provinces and cities in China, smart ID card production centers and foreign resident ID cards, driving licenses and other government documents

Solution process:

Major equipment:

Color laser personalized printing equipment

Features:

Support high-speed, high-quality printing PET transparent film, Teslin composite material

Support mirror printing, color stability, dedicated color management software

Fully meet the color aging test requirements of the card (ISO standard)

Print the certification information of 8 persons on each PET printing film of A4 format, the personalization information of the front is printed on the front material, and the personalization information on the back of the corresponding back material is printed on the back.

Pre-positioning equipment

Pre-positioning is to accurately position the card body and the printing film on the front and back sides, and then fix them together by ultrasonic welding, so that each layered material can smoothly enter the automatic flat pressing/punching process.

Pre-positioning of PET material cards

Attach the front and back PET printing films to the card body material respectively, align the positioning lines on the front and back films with the positioning lines on the card body, send them to the working position of the pre-positioning machine, and step on the positioning switch.Make sure that the personalization information on the front and back is the same when pre-positioning

Pre-positioning of TESLIN material cards

The card pre-positioning using TESLIN material does not need to find the positioning line, and the edges of the material are aligned, but the thickness of the transparent film needs to be increased to ensure that the thickness of the finished card meets the ISO standard, and other anti-counterfeiting films can be added as needed.

Flat press punching system

IST-LP & DC Ⅲ type automatic card production equipment is a high-precision, high-yield card production equipment composed of computer automatic control, real-time information display, electrical, mechanical, pneumatic, and hydraulic systems. It can process 0.4mm-1.2mm thick (mold optional) A4 specification PVC or PET plastic sheet, and the punched card meets the ISO standard.

The equipment integrates two functions of flat pressing and punching. There are three working states to choose from, namely: laminating single action, punching single action and layer punching linkage, which can realize continuous and automatic production. During work, working parameters such as heating temperature, pressurizing pressure, pressurizing time can be adjusted according to different card materials. By replacing different auxiliary materials, different texture effects on the surface of the card can be obtained.

Features

Adopt high-precision die and guide pin and guide sleeve that can move quickly.

In order to ensure the smooth punching force, the punching power adopts hydraulic motor.

The loading, positioning, feeding, punching, card discharging, counting, and alarm are all automatically controlled by the computer.

The card discharge has the function of automatically arranging the cards neatly.

The lead screw is fed without clearance to ensure the accuracy of punching.

Slot milling, packaging, testing, electrical writing system (contact IC card)

Milling, packaging, testing, and electrical writing are performed on the cards that have been personalized on the surface. The system uses patented technology to automatically send cards and multiple workstations at the same time to issue cards, and the production speed can reach 2000 cards per hour.

The high-speed data personalization system and data detection system make the detection of the smart card data personalization content more accurate, faster and safer.

The organic combination of the smart card graphic recognition system and the data detection system ensures the one-to-one correspondence between the data content and the graphic content.

Electric writing system (non-contact IC card)

The IST-6200AK smart card quality inspection machine automatically finds errors by identifying the personalized information on the surface of the card and comparing it with the corresponding data in the database, and at the same time conducts personal electronic writing and data verification on qualified IC cards

Features

Card input, read and write data, check data, error classification, card output, and data statistics are automatically completed.

Multiple OCR heads work at the same time, which improves the inspection speed.

Intelligent identification card, each workstation will automatically stop working when there is no card.

Smart card sorting system

The IST-6200 series sorter is a necessary equipment for smart card management. This series of products adopts embedded microcomputer chip control, precision mechanical design, and complete functions. They are suitable for smart card manufacturers and issuers to implement scientific and effective management of smart card issuance; they are also suitable for certification centers, prefecture-level cities, sub-county bureaus or police stations. Management, sorting, and distribution of resident ID cards.

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