RFID hoarding box, packing box storage management and tracking solution
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Overview
The application of RFID technology to improve warehouse management is a typical application. RFID can assign an “ID card” to each goods, or pallet, turnover box, or hoarding box, and manage it at each warehousing business node through an RFID reader.
Relying on its long-distance rapid identification feature, and the uniqueness of RFID tags to establish serial number management, which plays a role of anti-counterfeiting and traceability. The solution shared with readers today is Smart WMS + RFID applied to storage and traceability of hoarding boxes Management. At present, customers in many industries have applied this solution, including: hoarding boxes, packing boxes, turnover boxes, etc.
demand analysis
The needs of such customers are mainly concentrated in the business management and traceability management of the warehousing. Customers have multiple warehouses, divided into main warehouses and virtual warehouses. The virtual warehouses may be managed by themselves or by the customer, and need to be recorded by RFID technology. Information circulating in various business processes and warehouses, as well as corresponding statistical analysis reports. The main requirements are as follows:
The business management of RFID-based warehousing is integrated into the warehousing process and combined with the original warehousing business;
The management of multiple warehouses involves the main warehouse and virtual warehouses (also called customer warehouses), which are in the process of circulation;
The hoarding box or packing box has inner and outer packaging, and both need to be managed;
Data docking with ERP can be carried out, including in the business box management business will be combined with each other;
It can count the loss and consumption of boxes in the circulation process, and record the entire life cycle;
solution
Warehousing business management
Warehousing business is still more important in application requirements. The system management of this industry version of Smart WMS requires almost no customization of functions, such as core warehousing, inventory, relocation, allocation, etc., as well as a series of basic information, report types, etc. Function.
Combined cargo
Enter RFID information in advance; maintain the outer packaging and inner lining of the packaging materials, which are defined as Goods A and Goods B respectively. Combine Goods A and Goods B, you can define the quantity of the main goods and the combined goods, re-recognize a combined goods barcode C, and set the default quantity (the number of goods that can be accommodated) for the combined goods C, and combine the RFID information in the system with the packaging materials ( Outer packaging) binding.
Description of some application points of RFID technology
RFID card issuance management
Card issuance operations can be performed through desktop RFID card readers, RFID tags can be initialized, and RFID handheld terminal devices can be used for binding in the business;
Pasting of RFID tags
The number of tags to be pasted can be defined according to the application situation. In order to ensure convenience and read efficiency, it can be pasted on all sides. In the business, you can determine to bind 1-4 RFID tags according to different scenarios that may be used.
RFID reading
Reading in various warehousing businesses, including on-site business data collection such as receiving, picking, review, etc., more often uses mobile handheld RFID readers, which can be easily applied in various business scenarios, based on Android application development has great scalability.
RFID power setting
In mobile applications, the handheld device’s RFID detection and induction intensity (5db ~ 30db) settings are selected as default values and different operation methods (such as: warehousing, putting on shelves, picking, unloading, outbound inventory, etc. Management function) related to support manual modification.
Virtual warehouse (customer warehouse) circulation management
In Smart WMS multi-warehouse management, two types of main warehouse and virtual warehouse (customer warehouse) are built. The pasted RFID hoarding boxes or packing boxes will be circulated in various warehouses and various businesses. After binding RFID from the main warehouse , Circulate in multiple virtual warehouses (customer warehouses), and finally the hoarding box or packing box will return to the main warehouse, which can unbind the RFID. Combine the warehousing business process to explain:
Warehousing process
First establish the warehousing plan. Initially, the warehousing list is created in the main warehouse according to its own needs. If it is a virtual warehouse, the warehousing plan is generated from the outgoing documents of the previous warehouse.
Receiving tasks will be received through the PC or on-site, and more concentrated on-site through RFID handheld devices. Scanning RFID is the outer packaging, and other goods (lining materials) need to be entered separately.
Shelf management, scans RFID to identify goods information, the initial warehouse supports the shelf task, and the transit virtual warehouse defaults to receiving the goods.
Outbound process
Establish an outbound plan, you can select combined goods for outbound, if it is combined goods, goods A and B are automatically separated when picking goods;
Picking is carried out according to the RFID of the outer packaging, and the inner lining part can be picked manually;
The review is based on the RFID of the outer packaging, and the inner lining can be manually reviewed;
After the outbound is completed, the inbound order for the first-class transfer to the warehouse under the inbound order is directly generated.
Loss analysis
Traceability management, through the use of RFID to record the circulation information, generate corresponding statistical reports, can conduct real-time recording and statistical analysis of the loss situation, and provide a basis for managers’ business decisions. Check the warehouse where the goods have the highest loss rate, and check the loss of RFID goods.
RFID application report
Through the report, statistics of the corresponding information of each node, you can check the circulation in the process of use, the warehouse, status, etc. through the RFID record. And has a rich log query function.
Value
Integrating RFID technology through Smart WMS and applying data collection and management is a very typical IoT application. Customers can use the information system to manage the entire warehousing business process. RFID runs through the business flow information of the entire box, including between warehouses and processes, to achieve the goal of traceability. Through statistical analysis, it can provide managers with decision-making basis and realize box management The goal.
The remote identification of RFID technology and the data collection terminal also bring great convenience to the work of employees, the operation is simple and fast, and the data can be managed and transmitted in real time, which improves the accuracy and efficiency of the business. It also brings a good customer experience to the served customers and improves customer satisfaction.
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